Stopping Short: Tesla's Electric 'Long-hauler' Rumored to Have a Maximum Range Under 300 Miles

Matt Posky
by Matt Posky

Tesla Motors will be dabbling in the commercial freight industry when it unveils its electric semi-trailer next month. But, with news of it only possessing a 200- to 300-mile range between charges, dabbling may be a best-case-scenario. Diesel-powered rigs traditionally run in excess of 1,300 miles between stops, even though they also go through hundreds of gallons of fuel in the process. And it’s all that burned fuel that makes the concept of an electric tractor-trailer so appetizing to the trucking industry.

However, the EV prototype “long-hauler” won’t be fit for cross-country trips due to its limited range — meaning the inevitable Smokey and the Bandit remake probably isn’t going to have the Bandit or Snowman driving Teslas.

According to Reuters, Scott Perry, chief procurement officer at Ryder, said he met with Tesla officials earlier this year to discuss the technology at the automaker’s main facility in Fremont, California. Perry explained the manufacturer’s goals centered around an electric day cab rig with no sleeper compartment, capable of traveling roughly 200 to 300 miles with a complete payload before needing to be recharged. But even among shorter distance day cab trucks, Tesla’s rumored range isn’t exactly competitive. Non-sleeper diesel tractors can easily clock 600 miles before having to worry about refueling.

“I’m not going to count them out for having a strategy for longer distances or ranges, but right out of the gate I think that’s where they’ll start,” Perry explained.

Tesla Motors is famous for teasing details and not providing the full story until the very last minute. It may already have something better waiting in the wings. Company CEO Elon Musk has expressed his desire for large-scale production of the Tesla Semi within a couple of years. It’s conceivable that the prototype could represent a modest offering, with longer range variants to follow. The company is also promising autonomous features that would eventually limit the need for a human operator.

“We’re getting [the trucking industry] closely involved in the design process, so the biggest customers of the heavy duty Tesla semi are helping ensure that it is specified to their needs, so it’s not a mystery,” Musk told shareholders in June. “They already know that it’s going to meet their needs, because they’ve told us what those needs are. So it’ll really just be a question of scaling volume to make as many as we can.”

The trucking industry has been monitoring Tesla’s trucking plans with healthy dose of skepticism, though. Servicing these already expensive vehicles could be extremely problematic and no fleet manager is going to green-light spending if the logistics don’t work. Range is also a critical factor within the commercial freight industry and these hypothetical EV trucks offer diminished distances and a lengthy recharging period.

Electric semi trucks are believed to lose their economic feasibility past a 300-mile range. Present-day battery technology would effectively limit it to around that threshold. Anything more and rigs would need to be equipped with heavy external power supplies, probably in the trailer — which would limit their usefulness.

“There is a certain amount of hype to Tesla’s announcement,” said Antti Lindstrom, an analyst at global research firm IHS Markit, last April. “It doesn’t seem that long-distance trucking is ready for electrification right now.”

Musk disagrees, obviously. “A lot of people don’t think you can do a heavy-duty, long-range truck that’s electric, but we are confident that this can be done,” he said.

Roughly 30 percent of U.S. trucking jobs are regional trips of 100 to 200 miles, according to Sandeep Kar, chief strategy officer of Toronto-based Fleet Complete, which tracks and analyzes trucking routes. “As long as [Musk] can break 200 miles he can claim his truck is ‘long haul’ and he will be technically right,” Kar said.

[Image: Tesla]

Matt Posky
Matt Posky

A staunch consumer advocate tracking industry trends and regulation. Before joining TTAC, Matt spent a decade working for marketing and research firms based in NYC. Clients included several of the world’s largest automakers, global tire brands, and aftermarket part suppliers. Dissatisfied with the corporate world and resentful of having to wear suits everyday, he pivoted to writing about cars. Since then, that man has become an ardent supporter of the right-to-repair movement, been interviewed on the auto industry by national radio broadcasts, driven more rental cars than anyone ever should, participated in amateur rallying events, and received the requisite minimum training as sanctioned by the SCCA. Handy with a wrench, Matt grew up surrounded by Detroit auto workers and managed to get a pizza delivery job before he was legally eligible. He later found himself driving box trucks through Manhattan, guaranteeing future sympathy for actual truckers. He continues to conduct research pertaining to the automotive sector as an independent contractor and has since moved back to his native Michigan, closer to where the cars are born. A contrarian, Matt claims to prefer understeer — stating that front and all-wheel drive vehicles cater best to his driving style.

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  • AVT AVT on Aug 27, 2017

    The real question will be what is the entry cost to acquire in the first place. Long term operating costs don't mean anything if the difference at the end of the day doesn't show value over that of a tradition diesel semi because some insane amount of daily driver miles are required in order to break even. Given that unlike a diesel, recharge times will impact not only that time period, but also cost in terms of storage, upkeep, and of the course, the unknown amount of the time the batteries can actually maintain that range, I don't see it taking off unless a few things happen. Government will have to subsidize the intial buy in price, which will only make it attractive until the subsidies run out. Second, they will have to prove long term reliability which won't happen over night. Finally, the proof that long term, money is saved versus a traditional semi, which will require a decent data pool before people jump on board. I'm not holding my breath for a runaway success. As of right now, I view this as going the same way of the tesla roadster. Unique, but not a mass market item.

  • RS RS on Aug 29, 2017

    Even if they get a small portion of the trucking market, it will be interesting to see how battery production will scale. It will take a lot of lithium with current battery design. I don't see how this scales economically without a new battery design using more available resources. And what happens when all this extra power is pulled through the grid? ...assuming it is available.

  • Kwik_Shift_Pro4X Thankfully I don't have to deal with GDI issues in my Frontier. These cleaners should do well for me if I win.
  • Theflyersfan Serious answer time...Honda used to stand for excellence in auto engineering. Their first main claim to fame was the CVCC (we don't need a catalytic converter!) engine and it sent from there. Their suspensions, their VTEC engines, slick manual transmissions, even a stowing minivan seat, all theirs. But I think they've been coasting a bit lately. Yes, the Civic Type-R has a powerful small engine, but the Honda of old would have found a way to get more revs out of it and make it feel like an i-VTEC engine of old instead of any old turbo engine that can be found in a multitude of performance small cars. Their 1.5L turbo-4...well...have they ever figured out the oil dilution problems? Very un-Honda-like. Paint issues that still linger. Cheaper feeling interior trim. All things that fly in the face of what Honda once was. The only thing that they seem to have kept have been the sales staff that treat you with utter contempt for daring to walk into their inner sanctum and wanting a deal on something that isn't a bare-bones CR-V. So Honda, beat the rest of your Japanese and Korean rivals, and plug-in hybridize everything. If you want a relatively (in an engineering way) easy way to get ahead of the curve, raise the CAFE score, and have a major point to advertise, and be able to sell to those who can't plug in easily, sell them on something that will get, for example, 35% better mileage, plug in when you get a chance, and drives like a Honda. Bring back some of the engineering skills that Honda once stood for. And then start introducing a portfolio of EVs once people are more comfortable with the idea of plugging in. People seeing that they can easily use an EV for their daily errands with the gas engine never starting will eventually sell them on a future EV because that range anxiety will be lessened. The all EV leap is still a bridge too far, especially as recent sales numbers have shown. Baby steps. That's how you win people over.
  • Theflyersfan If this saves (or delays) an expensive carbon brushing off of the valves down the road, I'll take a case. I understand that can be a very expensive bit of scheduled maintenance.
  • Zipper69 A Mini should have 2 doors and 4 cylinders and tires the size of dinner plates.All else is puffery.
  • Theflyersfan Just in time for the weekend!!! Usual suspects A: All EVs are evil golf carts, spewing nothing but virtue signaling about saving the earth, all the while hacking the limbs off of small kids in Africa, money losing pits of despair that no buyer would ever need and anyone that buys one is a raging moron with no brains and the automakers who make them want to go bankrupt.(Source: all of the comments on every EV article here posted over the years)Usual suspects B: All EVs are powered by unicorns and lollypops with no pollution, drive like dreams, all drivers don't mind stopping for hours on end, eating trays of fast food at every rest stop waiting for charges, save the world by using no gas and batteries are friendly to everyone, bugs included. Everyone should torch their ICE cars now and buy a Tesla or Bolt post haste.(Source: all of the comments on every EV article here posted over the years)Or those in the middle: Maybe one of these days, when the charging infrastructure is better, or there are more options that don't cost as much, one will be considered as part of a rational decision based on driving needs, purchasing costs environmental impact, total cost of ownership, and ease of charging.(Source: many on this site who don't jump on TTAC the split second an EV article appears and lives to trash everyone who is a fan of EVs.)
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