It Looks Like Ford Has a Problem With Its Nuts

Steph Willems
by Steph Willems

Ford Motor Company finds itself on the receiving end of a lawsuit concerning the simplest part of any car or truck: the lug nuts.

In this case, nuts that swell and delaminate not long after purchase, rendering the vehicle’s lug wrench useless in the event of a flat tire, or when the owners decide to swap their seasonal rubber. The lawsuit, filed by Hagens Berman Thursday in the U.S. District Court for the Eastern District of Michigan, seeks class-action status. Hundreds of claimants have put their name to the suit.

Millions of Ford vehicles dating back to 2010, including the popular Fusion and F-150, feature two-piece lug nuts with a steel core and chrome, aluminum, or stainless cap for appearance purposes, the lawsuit claims. That outer cap can swell, potentially endangering owners’ lives and wallets.

Hagens Berman claims the issue impacts owners of Ford Fusion, Escape, Flex, Focus, F-150 and F-350 vehicles. In some cases, the issue isn’t discovered until the owner attempts to change a tire on the side of a road, only to find that the lug wrench won’t fit over the nut.

The suit also claims roadside assistance crews sometimes find the nuts impossible to remove, as the nuts don’t swell in a uniform manner. This means more costs saddled on the owner in the form of a tow to a service center.

“At best this defect leads to consumers paying more than $30 per wheel at a repair shop just to get their tire off, and then have to buy new lug nuts,” said drivers’ counsel Steve Berman in a statement. “At worst, Ford owners could quickly end up in an emergency situation on a busy roadway, stranded with a flat tire and no way to change it.”

Contained in the suit is an accusation of post-recession cost-cutting. Ford could have avoided the issue by choosing solid stainless steel nuts, but that would increase the cost of manufacturing the vehicle, Hagens Berman states. Still, the capped nuts initially looked nice when contrasted with alloy or chrome-plated wheels.

A quick search of online Ford message boards shows countless complaints relating to swollen nuts on post-2010 vehicles, especially the Fusion. Other complaints have found their way to the National Highway Traffic Safety Administration (NHTSA).

The suit, representing drivers in all 50 U.S. states, accuses Ford of violating state consumer protection laws. The claimants demand the automaker recoup them for individual costs associated with the swollen nuts.

Ford hasn’t commented on the suit.

[Image: victoras/ Bigstock]

Steph Willems
Steph Willems

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  • Kjhkjlhkjhkljh kljhjkhjklhkjh A prelude is a bad idea. There is already Acura with all the weird sport trims. This will not make back it's R&D money.
  • Analoggrotto I don't see a red car here, how blazing stupid are you people?
  • Redapple2 Love the wheels
  • Redapple2 Good luck to them. They used to make great cars. 510. 240Z, Sentra SE-R. Maxima. Frontier.
  • Joe65688619 Under Ghosn they went through the same short-term bottom-line thinking that GM did in the 80s/90s, and they have not recovered say, to their heyday in the 50s and 60s in terms of market share and innovation. Poor design decisions (a CVT in their front-wheel drive "4-Door Sports Car", model overlap in a poorly performing segment (they never needed the Altima AND the Maxima...what they needed was one vehicle with different drivetrain, including hybrid, to compete with the Accord/Camry, and decontenting their vehicles: My 2012 QX56 (I know, not a Nissan, but the same holds for the Armada) had power rear windows in the cargo area that could vent, a glass hatch on the back door that could be opened separate from the whole liftgate (in such a tall vehicle, kinda essential if you have it in a garage and want to load the trunk without having to open the garage door to make room for the lift gate), a nice driver's side folding armrest, and a few other quality-of-life details absent from my 2018 QX80. In a competitive market this attention to detai is can be the differentiator that sell cars. Now they are caught in the middle of the market, competing more with Hyundai and Kia and selling discounted vehicles near the same price points, but losing money on them. They invested also invested a lot in niche platforms. The Leaf was one of the first full EVs, but never really evolved. They misjudged the market - luxury EVs are selling, small budget models not so much. Variable compression engines offering little in terms of real-world power or tech, let a lot of complexity that is leading to higher failure rates. Aside from the Z and GT-R (low volume models), not much forced induction (whether your a fan or not, look at what Honda did with the CR-V and Acura RDX - same chassis, slap a turbo on it, make it nicer inside, and now you can sell it as a semi-premium brand with higher markup). That said, I do believe they retain the technical and engineering capability to do far better. About time management realized they need to make smarter investments and understand their markets better.
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