Piston Slap: For a Cleaner EcoBoost, Install a Catch Can?

Sajeev Mehta
by Sajeev Mehta

Mark writes:

Sajeev,

I’ve had my 2015 Focus ST for 15 months and 14,000 trouble-free miles so far, and I’m really enjoying the car. The car is still 100 percent stock, but I’ll likely contact Torrie for a tune before long.

As much as I like the car, I’m really alarmed to read about the intake valve “gunk” issues with Ecoboost and other direct-injection engines. It seems as if DI engines have a real problem that the manufacturers really aren’t willing to acknowledge or address (if it even can be addressed).

What’s your opinion on oil separators and/or catch cans? Are they a good preventive measure, or should I just resign myself to funding a cleaning via walnut shells or other similar clean-up tactics when gas mileage starts to dip, power drops, or misfires develop?

Some of the more basic oil separators, such as one from Steeda, cost $65-80, while more elaborate catch cans run $200 or more, plus installation. At that higher price, spraying in a can of CRC’s Intake Valve Cleaner now and then and just paying for a cleaning at some point down the road might not be such a bad choice.

What would you say is the most cost-effective choice for someone like me, who plans to keep the car for probably 80,000–100,000 miles, but probably no longer than that?

Sajeev answers:

The ideal fix is a piggyback port fuel injection system. Toyota’s been at it for a while, with no internet chatter about walnut shell blasting. Since that ain’t happening on your motor (it’s going down on the soon-to-be released 4.8-liter V8), and because it’s turbocharged, consider installing a catch can as preventative maintenance.

Of course, that depends on the application. With a stock tune? Probably not. But after adding more-than-stock boost (via tune, bigger turbos, etc), consider it a mandatory upgrade. Catch cans are simple, cheap (but YGWYPF) and easy to remove/sell if returning to stock for resale purposes — which is highly recommended to claw back extra cash you won’t see otherwise!

What say you, Best and Brightest?

[Image: Shutterstock user Creations]

Send your queries to sajeev@thetruthaboutcars.com. Spare no details and ask for a speedy resolution if you’re in a hurry…but be realistic, and use your make/model specific forums instead of TTAC for more timely advice.

Sajeev Mehta
Sajeev Mehta

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  • Shedkept Shedkept on Dec 28, 2016

    Porsche has had issues with the SAI (Secondary Air Injectors) on the '96-'98 993 models with OBDII. The '95 can have the problem but there is no "Check Engine Light" since it's OBDI. LOL. DI engines on later models have had issues as well. @sajeev-mehta; I like the Mercury Marauder idea. Cool cars, bullet proof chassis and engine. Police still use the Crown Vic format.

    • Sajeev Mehta Sajeev Mehta on Dec 28, 2016

      Crown Vics are starting to get thin in police fleets in my town...the newest ones are 5 years old now!

  • GeoS GeoS on Dec 28, 2016

    Any comments on using a catch can in cold weather regions? I thought about getting one for my DI engine but it seems they can freeze from moisture and effectively block the PCV function.

  • FreedMike Glad that one worked out for you!
  • Urlik My issue with gigacasting is future repairabilty. It may save in manufacturing but all the savings will get eaten up by the consumers in increased insurance costs.
  • Wjtinfwb Ford can produce all the training and instructional videos they want, and issue whatever mandates they can pursuant to state Franchise laws. The dealer principal and staff are the tip of the spear and if they don't give a damn, the training is a waste of time. Where legal, link CSI and feedback scores to allocations and financial incentives (or penalties). I'm very happy with my Ford products (3 at current) as I was with my Jeeps. But the dealer experience is as maddening and off-putting as possible. I refuse now to spend my money at a retailer who treats me and my investment like trash so I now shop for a dealer who does provide professional and courteous service. That led to the Jeep giving way to an Acura, which has not been trouble free but the dealer is at least courteous and responsive. It's the same owner group as the local Ford dealer so it's not the owners DNA, it's how American Honda manages the dealer interface with American Honda's customer. Ford would do well to adopt the same posture. It's their big, blue oval sign that's out front.
  • ToolGuy Nice car."I’m still on the fill-up from prior to Christmas 2023."• This is how you save the planet (and teach the oil companies a lesson) with an ICE.
  • Scrotie about 4 years ago there was a 1992 oldsmobile toronado which was a travtech-avis pilot car that had the prototype nav system and had a big antenna on the back. it sold quick and id never seen another ever again. i think they wanted like 13500 for it which was steep for an early 90s gm car.
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