EGR-equipped Buick Regal Hits 40 MPG

Jo Borras
by Jo Borras

The current Buick Regal is an excellent car. I know, because I have one parked in my garage (it’s sweet). Still, it could be better- and the guys at the SouthWest Research Institute (SWRI) have figured out a way to enhance the mid-range Buick so that it produces fewer harmful carbon emissions and gets better fuel economy.

Can’t beat that!

Far from being pie-in-the-sky thinking, however, the motivation for building this 40 MPG ultra low-emission Buick Regal comes out of necessity. Namely the 2025 CAFE regulations that will force automobile manufacturers to achieve a 54.5 miles per gallon EPA rating across their product range. At the same time, the EPA is also expected to release new, more stringent emissions standards in a bid to improve air quality and save lives. Those two factors mean there is considerable industry focus on improving both emissions and fuel efficiency without incurring huge R&D costs- and the EGR system built into the SWRI team’s 2014 Buick Regal might play a big part in that.

EGR, for those not in the know, stands for exhaust gas recirculation. In the case of the Buick Regal tester, the 2.0 Liter engine was modified so that exhaust from one dedicated cylinder is run with a rich mixture of fuel and air to reform hydrocarbon fuel into carbon monoxide and hydrogen. The reformulated exhaust gas is then cooled and looped into a patented mixer where the exhaust gasses are mixed with fresh air before going into the engine intake. “By running one cylinder rich, the excess fuel is reformed into hydrogen and carbon monoxide,” added Chris Chadwell, manager of SWRI’s Spark Ignition Engine R&D section. “The in-cylinder reformation slightly reduces the carbon dioxide and water vapor while producing large volumes of carbon monoxide, which is a good fuel, and hydrogen, which is an outstanding fuel. That provides an octane boost and a flammability boost, and extends the EGR limit of the engine.”

It’s all pretty trick stuff, in other words- and it’s not that far away from being a production-ready piece. Let’s hope the next generation of Buick Regals- heck, let’s hope they build a new ROADMASTER!- has enough slick SWRI stuff on it to still be legal, then. In the meantime, you can check out an under hood shot of the SWRI EGR-equipped 2014 Buick Regal, below. Enjoy!

Source | Photos: SWRI; Originally published on Gas 2.

Jo Borras
Jo Borras

I've been in and around the auto industry since 1997, and have written for a number of well-known outlets like Cleantechnica, the Truth About Cars, Popular Mechanics, and more. You can also find me talking EVs with Matt Teske and Chris DeMorro on the Electrify Expo Podcast, writing about Swedish cars on my Volvo fan site, or chasing my kids around Oak Park.

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  • RogerB34 RogerB34 on Apr 10, 2014

    Reads and looks like a maintenance nightmare. Want efficiency? Prius and Atkinson cycle.

  • NoGoYo NoGoYo on Apr 10, 2014

    I thought 70s/80s cars with absurd smog plumbing had too much under the hood...that looks like they took part of the engine apart and snapped a photograph. No thanks. Gimme a car that works like a diesel-electric locomotive, with an engine powering hub motors.

  • Probert They already have hybrids, but these won't ever be them as they are built on the modular E-GMP skateboard.
  • Justin You guys still looking for that sportbak? I just saw one on the Facebook marketplace in Arizona
  • 28-Cars-Later I cannot remember what happens now, but there are whiteblocks in this period which develop a "tick" like sound which indicates they are toast (maybe head gasket?). Ten or so years ago I looked at an '03 or '04 S60 (I forget why) and I brought my Volvo indy along to tell me if it was worth my time - it ticked and that's when I learned this. This XC90 is probably worth about $300 as it sits, not kidding, and it will cost you conservatively $2500 for an engine swap (all the ones I see on car-part.com have north of 130K miles starting at $1,100 and that's not including freight to a shop, shop labor, other internals to do such as timing belt while engine out etc).
  • 28-Cars-Later Ford reported it lost $132,000 for each of its 10,000 electric vehicles sold in the first quarter of 2024, according to CNN. The sales were down 20 percent from the first quarter of 2023 and would “drag down earnings for the company overall.”The losses include “hundreds of millions being spent on research and development of the next generation of EVs for Ford. Those investments are years away from paying off.” [if they ever are recouped] Ford is the only major carmaker breaking out EV numbers by themselves. But other marques likely suffer similar losses. https://www.zerohedge.com/political/fords-120000-loss-vehicle-shows-california-ev-goals-are-impossible Given these facts, how did Tesla ever produce anything in volume let alone profit?
  • AZFelix Let's forego all of this dilly-dallying with autonomous cars and cut right to the chase and the only real solution.
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