Fiat Chrysler Shuts Down Pacifica Hybrid Production Amid Safety Recall: Report

Steph Willems
by Steph Willems

Despite being lauded for its high level of content, smooth ride, and all-electric range, Chrysler’s plug-in hybrid minivan has hit a large roadblock. After voluntarily recalling all Pacifica Hybrids due to a safety defect that could see the minivan go dark at inopportune times, it seems the assembly line has ground to a halt in Windsor, Ontario.

A recall earlier this month saw Fiat Chrysler Automobiles call back 1,368 vehicles in the U.S. and 309 in Canada following complaints of loss of propulsion. The issue reportedly stems from defective inverter diodes. While the wonky electrified powertrain hasn’t resulted in any crashes or injuries, electrified cars that suddenly stop sending current to the motor aren’t something customers or the automaker can tolerate.

It’s a serious stumble for FCA’s green halo car.

According to the The Wall Street Journal, FCA’s Windsor Assembly plant, which produces both the Pacifica and older Dodge Grand Caravan, has stopped producing the hybrid variant. The stoppage reportedly began several weeks ago. (FCA hasn’t made the shutdown public.)

As the automaker attempts to add some environmental sensitivity to its truck and SUV-heavy product lineup, it seems FCA’s greenest vehicles have become the most controversial. The company’s EcoDiesel fiasco has spurred a stop-sale order for uncertified 2017 Jeep and Ram models, condemnation from the Environmental Protection Agency, and a lawsuit from the U.S. Department of Justice. Now, America’s first hybrid minivan finds itself idled just it was beginning to find customers.

It’s a “black eye,” one dealer told the WSJ. Bill Bernard, general manager of an FCA dealership in Fredonia, N.Y., lamented, “Chrysler does a very poor job of launching new products.”

Sources familiar with the matter say FCA executives are confident Pacifica Hybrid production will start up in time to meet existing orders. For the sake of the brand, it had better. Minivans are no longer the sales powerhouse they were in the 1980s and 90s. And, with the Pacifica Hybrid being the priciest variant in the FCA minivan lineup — the Hybrid carries a U.S. MSRP of $41,995, or $13,000 more than a base Pacifica — the last thing the automaker needs is a model-tarnishing vehicle shortage.

[Image: Fiat Chrysler Automobiles]

Steph Willems
Steph Willems

More by Steph Willems

Comments
Join the conversation
2 of 21 comments
  • Kobo1d Kobo1d on Jun 27, 2017

    We just purchased a new minivan this weekend after our Mazda3 committed seppuku a week prior via head gasket failure. It was too small for our growing family, so we just moved up our already-planned minivan purchase a year or so. What we wanted to consider: Odyssey, Sedona, Pacifica, and Pacifica Hybrid. However there wasn't a single hybrid on the ground in Northern California and none of the dealers would say why or when they would get one. My wife liked the Pacifica best of the three, so we bought a new Pacifica LX for $25500 out-the-door. It's hard to know if we would have loved and purchased the much more expensive hybrid if Chrysler simply had one for sale.

  • Kwik_Shift_Pro4X I use a now discontinued Kuhmo AT tire that is surprisingly good in the snow, even in 2WD. However since most of my driving is on road, I'm going to look for a more highway friendly tire for smoother quiet. I'm sure it can still handle the forest roads leading to my fishing spots.
  • MaintenanceCosts So this is really just a restyled VW Fox. Craptacular tin can but fun to drive in a "makes ordinary traffic seem like a NASCAR race" kind of way.
  • THX1136 While reading the article a thought crossed my mind. Does Mexico have a fairly good charging infrastructure in place? Knowing that it is a bit poorer economy than the US relatively speaking, that thought along with who's buying came to mind.
  • Lou_BC Maybe if I ever buy a new car or CUV
  • Lou_BC How about telling China and Mexico, we'll accept 1 EV for every illegal you take off our hands ;)
Next