Ford Moves a Step Closer to Mass 3D-printed Production Parts

Tyler Wooley
by Tyler Wooley

Ford is trying its hand at a new way of manufacturing inexpensive and lightweight car parts: 3D printing.

While 3D printing has existed in the auto manufacturing scene for quite some time, it was largely used for prototypes and molds, not the actual product.

Ford is now looking to use the technology to produce a variety of customizable and low-volume parts.

Manufacturers have used this technology, in some capacity, for years. Local Motors designed and made the Strati, the first 3D printed electric car, and racing teams have used it for specialty parts.

Frank Stephenson, design chief at McLaren, told Forbes that the company’s product development period has shrunk from 36 months to 18 months, all thanks to 3D printing.

Manufacturers’ use of 3D printing used to be limited by the size of the parts able to be produced. In the case of the Blue Oval, that issue no longer exists.

Ford is using the massive Stratasys Infinite Build 3D printer to make parts that take up more than a little desk space. Large parts, such as a spoiler or long interior panel, is no problem for this room-sized mammoth.

For now, the destination for these parts remain low-volume performance cars and customizable options ordered by buyers. However, Ford’s Technical Leader for Additive Manufacturing Research, Ellen Lee, said in a media release that the new technology will eventually translate into large-scale 3D printed auto manufacturing.

[Images: Ford Motor Company]

Tyler Wooley
Tyler Wooley

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  • Jeff Zekas Jeff Zekas on Mar 11, 2017

    Classic car parts: this is the obvious use for 3-D printing.

  • Rustyra24 Rustyra24 on Mar 12, 2017

    I just bought a small 3D printer to make parts for my Toyota and itt seems to work really well. Based on the filament you could make a good product

  • ToolGuy This thing here is interesting.For example, I can select "Historical" and "EV stock" and "Cars" and "USA" and see how many BEVs and PHEVs were on U.S. roads from 2010 to 2023."EV stock share" is also interesting. Or perhaps you prefer "EV sales share".If you are in the U.S., whatever you do, do not select "World" in the 'Region' dropdown. It might blow your small insular mind. 😉
  • ToolGuy This podcast was pretty interesting. I listened to it this morning, and now I am commenting. Listened to the podcast, now commenting on the podcast. See how this works? LOL.
  • VoGhost If you want this to succeed, enlarge the battery and make the vehicle in Spartanburg so you buyers get the $7,500 discount.
  • Jeff Look at the the 65 and 66 Pontiacs some of the most beautiful and well made Pontiacs. 66 Olds Toronado and 67 Cadillac Eldorado were beautiful as well. Mercury had some really nice looking cars during the 60s as well. The 69 thru 72 Grand Prix were nice along with the first generation of Monte Carlo 70 thru 72. Midsize GM cars were nice as well.The 69s were still good but the cheapening started in 68. Even the 70s GMs were good but fit and finish took a dive especially the interiors with more plastics and more shared interiors.
  • Proud2BUnion I typically recommend that no matter what make or model you purchase used, just assure that is HAS a prior salvage/rebuilt title. Best "Bang for your buck"!
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