The Chevy HHR, Cobalt Might Not Be Entirely Safe

Steph Willems
by Steph Willems

Better clean up that spilled drink. It’s a safety hazard.

Yes, two low-end, Recession-era Chevrolets have been singled out by the National Highway Traffic Safety Administration for an investigation, this one pertaining not to faulty ignition switches (that’s all in the past), but the pooling of flammable liquid in areas where such things should not pool.

A probe opened on July 5th concerns the 2008-2010 Cobalt and 2008-2009 HHR, two incredibly sensible vehicles with low ownership costs, according to friends of the author. But not every owner is singing their car’s praises.

According to the NHTSA, 208 complaints about fuel leaks have flowed into the agency. The leaks stem from corrosion in the fuel lines near the left rear wheel well, which is exactly where an identical leak sprung up on your author’s ’93 Corsica many, many years ago.

“The corrosion occurs at the polymer blocks that attach the fuel lines to the underbody and underneath an insulation wrap-heat shield adjacent to the exhaust pipe and muffler,” a document associated with the probe states, adding that 39 of the complaints noted dripping fuel or a puddle of gasoline forming beneath the car.

Given the age of these vehicles, the number built (there’s 614,275 under this particular microscope), and roadway conditions experienced in the Salt Belt for half the year, one could imagine the problem being more widespread than initially thought. The investigation’s still in its earliest stage; time will tell whether the NHTSA turns its focus onto earlier or later models, or whether the agency prompts a recall.

Again, speaking from experience, your author would caution any owner not to be a moron by attempting to light the gasoline pool with a flung cigarette while pulling away from friends’ homes. That kind of thing might be cool when you’re 19, but not now. It’s worth noting that the sister car of this writer’s former compact bowtie sedan (two-for-one auction deal) self-immolated in the driveway of a later owner, cause unknown.

In the Cobalt and HHR’s case, Chevy says no known fires or injuries are linked to the fuel leak issue.

[Image: Murilee Martin/TTAC, General Motors]

Steph Willems
Steph Willems

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  • Subuclayton Subuclayton on Jul 08, 2020

    You can deride (literally) all the HHR's you want, along with crappy mileage PT Cruisers, but they are having the last laugh. Junk though the elitists say they were and are, I can't recall the last time I saw either one of these cars on the road that didn't have a spiffy new paint job and the obvious affection of its owner. These cars connected with a lot of people, and they will still be around until the government starts arresting drivers of cars with gasoline engines.

  • Yankee Yankee on Jul 08, 2020

    Wow. So much hate on here for everyday cars! I have worked on (and owned) all kinds of cars over my 30+ years in the repair business, and while it pains me to say I'm not a fan of domestics in general, the Cobalt and HHR were not as bad as people say. They are pretty reliable and extremely cheap to fix when they do break. For people of limited means (students, entry-level workers, those rebuilding their credit after a divorce, etc.), these cars are actually a good choice for basic transportation that is reasonably reliable that won't break the bank on maintenance and repairs. For the same money, you'd have to buy the cars I like (e.g., Honda, Toyota) with double the age, mileage, and rust. I've fixed a few of these fuel line issues and it gives you plenty of warning, they don't just explode. The repair itself is cheap. It's a serious issue, to be sure, but if everyone who owns one of these has them checked and/or repaired for it, they can look forward to many more miles ahead. ALL cars have problems eventually, but for working people on a limited budget, what matters is what it costs to repair and how long the car is down.

    • -Nate -Nate on Jul 08, 2020

      Just so ~ I can never brag about whatever hooptie ride is rusting quietly in my driveway, I like sedans and light duty pickup trucks . I konw folks who own an HHR or that Plymouth retro thing , the love them and in the end by buddy saved up the $ to have his busted tranny fixed and still drives and loves that car . Typically, the guys who yammer the lost & loudest about some POS, don't have anything better . -Nate

  • Bd2 Lexus is just a higher trim package Toyota. ^^
  • Tassos ONLY consider CIvics or Corollas, in their segment. NO DAMNED Hyundais, Kias, Nissans or esp Mitsus. Not even a Pretend-BMW Mazda. They may look cute but they SUCK.I always recommend Corollas to friends of mine who are not auto enthusiasts, even tho I never owed one, and owned a Civic Hatch 5 speed 1992 for 25 years. MANY follow my advice and are VERY happy. ALmost all are women.friends who believe they are auto enthusiasts would not listen to me anyway, and would never buy a Toyota. They are damned fools, on both counts.
  • Tassos since Oct 2016 I drive a 2007 E320 Bluetec and since April 2017 also a 2008 E320 Bluetec.Now I am in my summer palace deep in the Eurozone until end October and drive the 2008.Changing the considerable oils (10 quarts synthetic) twice cost me 80 and 70 euros. Same changes in the US on the 2007 cost me $219 at the dealers and $120 at Firestone.Changing the air filter cost 30 Euros, with labor, and there are two such filters (engine and cabin), and changing the fuel filter only 50 euros, while in the US they asked for... $400. You can safely bet I declined and told them what to do with their gold-plated filter. And when I changed it in Europe, I looked at the old one and it was clean as a whistle.A set of Continentals tires, installed etc, 300 EurosI can't remember anything else for the 2008. For the 2007, a brand new set of manual rec'd tires at Discount Tire with free rotations for life used up the $500 allowance the dealer gave me when I bought it (tires only had 5000 miles left on them then)So, as you can see, I spent less than even if I owned a Lexus instead, and probably less than all these poor devils here that brag about their alleged low cost Datsun-Mitsus and Hyundai-Kias.And that's THETRUTHABOUTCARS. My Cars,
  • NJRide These are the Q1 Luxury division salesAudi 44,226Acura 30,373BMW 84,475Genesis 14,777Mercedes 66,000Lexus 78,471Infiniti 13,904Volvo 30,000*Tesla (maybe not luxury but relevant): 125,000?Lincoln 24,894Cadillac 35,451So Cadillac is now stuck as a second-tier player with names like Volvo. Even German 3rd wheel Audi is outselling them. Where to gain sales?Surprisingly a decline of Tesla could boost Cadillac EVs. Tesla sort of is now in the old Buick-Mercury upper middle of the market. If lets say the market stays the same, but another 15-20% leave Tesla I could see some going for a Caddy EV or hybrid, but is the division ready to meet them?In terms of the mainstream luxury brands, Lexus is probably a better benchmark than BMW. Lexus is basically doing a modern interpretation of what Cadillac/upscale Olds/Buick used to completely dominate. But Lexus' only downfall is the lack of emotion, something Cadillac at least used to be good at. The Escalade still has far more styling and brand ID than most of Lexus. So match Lexus' quality but out-do them on comfort and styling. Yes a lot of Lexus buyers may be Toyota or import loyal but there are a lot who are former GM buyers who would "come home" for a better product.In fact, that by and large is the Big 3's problem. In the 80s and 90s they would try to win back "import intenders" and this at least slowed the market share erosion. I feel like around 2000 they gave this up and resorted to a ton of gimmicks before the bankruptcies. So they have dropped from 66% to 37% of the market in a quarter century. Sure they have scaled down their presence and for the last 14 years preserved profit. But in the largest, most prosperous market in the world they are not leading. I mean who would think the Koreans could take almost 10% of the market? But they did because they built and structured products people wanted. (I also think the excess reliance on overseas assembly by the Big 3 hurts them vs more import brands building in US). But the domestics should really be at 60% of their home market and the fact that they are not speaks volumes. Cadillac should not be losing 2-1 to Lexus and BMW.
  • Tassos Not my favorite Eldorados. Too much cowbell (fins), the gauges look poor for such an expensive car, the interior has too many shiny bits but does not scream "flagship luxury", and the white on red leather or whatever is rather loud for this car, while it might work in a Corvette. But do not despair, a couple more years and the exterior designs (at least) will sober up, the cowbells will be more discreet and the long, low and wide 60s designs are not far away. If only the interiors would be fit for the price point, and especially a few acres of real wood that also looked real.
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