Piston Slap: The Express' New Mission? (Part II)

Sajeev Mehta
by Sajeev Mehta

Not so Holy Roller? (photo courtesy OP)

TTAC commentator Celebrity208 writes:

Sajeev, here’s an update to an old Piston Slap that I wanted to share: overall I love my van.

My wife and I have used it to keep visiting family together when touring DC (instead of using 3 cars we took one van). As I eluded to, we also used it for a Christmas road trip/road tour through Cleveland, Toledo, Cincinnati and Evansville (IN). Lemme tell you, attending to a crying child in the back is a breeze in this thing. In less than 10 seconds the wife can be re-buckled a row or two back to deal with a toddler that dropped [fill in the blank].

I am most definitely a “van guy” and this van is now going to be hauling my family and toys around for years to come. The van has been awesome but I did need to “invest” in it…

An exhaust manifold gasket leak that would close up when hot turned into a giant noisemaker that needs to be addressed. I could have lived with it for a little while longer but a VA “safety” inspection was the forcing function. The salty roads that the church traveled throughout the Midwest took their toll on the aluminum AC lines to the rear HVAC and needed replaced. Also, as I had expected but hoped wouldn’t be necessary for a while, the transmission sprung a leak around the TCM module plug and upon inspection was TOAST. 185k miles of Holy Rolling, an homage to its former Mission, (puns intended) will do that.

The swapped-in rebuilt 4L80E didn’t last long either when the torque converter started whining a month later at Christmas. The shop rightfully rebuilt it again but said they installed a billet TC to ensure I don’t have to come back, all at no cost to me. Props to HiTech Trans in Merrifield, VA for standing up for their service and doing right by their customers. I installed new shocks myself, a brake controller, and I’ve added a Pumpkin Pure Android 2-din stereo to the rig (see attached). I still need to learn how to mod it and I haven’t setup Torque with a Bluetooth OBD-II plug yet but it’s on my to-do list. I did install a backup camera. That’s nice when hooking up to a trailer.

Speaking of trailers, I went and bought a new-to-me ’05 Crownline 250 CR in Lexington, KY during the ice storm a few weeks ago (see attached). I chose to drive to KY to get this one because it has the 496 Mag HO (425 hp) instead of what every other 250 around me has (the 300 hp 350 Mag). The drive from DC to KY by way of Columbus (to see family) was fraught with very slow going and spun out cars left and right but going light on the gas kept the open diff. rear-wheel drive beast on the road. If people think the empeegees of a 1/2 ton pickup are bad, they don’t know shit. Pulling ~8500 lbs through WV I was getting 8 mpg. Whatever. The L96 was a Bull!!! She passed the 190,000 mile threshold on the trip back from KY (see attached). On level ground I was easily maintaining >60mph and not once did I need 2nd to maintain >50mph climbing the WV hills on I-64.

PS: Props to “beefmalone” who dropped the knowledge like Galileo dropped the orange with the comment about finding a junkyard axle with a “G80” code. I haven’t had the time/$ to knock that project out yet but it might be soon as that 250 CR is heavy and the tidal boat ramps in Alexandria can get quite slippery.

Sajeev answers:

The other perk to beefmalone’s G80 axle swap is you might get a better rear gear for your needs. If applicable, it’ll boost fuel economy around town (going into overdrive sooner, less throttle to accelerate) and relieve driving stress significantly (less downshifting, less throttle) when towing big loads in the Express.

I look forward to a future with more vanning stories. The full size van market is flush with new offerings from Chrysler, Nissan and Ford, so there’ll be nice offerings hitting the used market in the next 3-5 years. Perhaps they won’t be terrifying to DIY repair like the stereotypical Sprinter Van we read about? Because the old American van is history, so fingers crossed on that last part.

Thank you for the update. This was a fantastic story!

Send your queries to sajeev@thetruthaboutcars.com. Spare no details and ask for a speedy resolution if you’re in a hurry…but be realistic, and use your make/model specific forums instead of TTAC for more timely advice.

Sajeev Mehta
Sajeev Mehta

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  • Carlson Fan Carlson Fan on May 15, 2015

    Even with the G80 axle your going have problems getting that boat out of a lot of ramps. Buy a good tow strap and bring it along. I own a '97 250 Sundancer and I've spun both wheels on dry, decent ramps trying to get that out with my G80 equipped Sierra 2500HD. Usually I can get it out in 2WD, but not always.

    • Sajeev Mehta Sajeev Mehta on May 15, 2015

      Is tongue weight adjustment on the boat's trailer a concern here?

  • Carlson Fan Carlson Fan on May 15, 2015

    It tows like a dream. If the tongue weight was too light I'd have sway issues. Whoever set it up before I got it knew what they were doing.

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