Ford's 2020 Explorer Hasn't Left the Woods Just Yet, Report Claims

Steph Willems
by Steph Willems

Plagued by reports of manufacturing defects and post-production emergency surgery at Flat Rock Assembly, Ford’s Chicago-built 2020 Explorer and Lincoln Aviator platform mate are a weight placed on the shoulders (and career) of CEO Jim Hackett. It’s also weighing down the company’s stock, analysts claim.

While the automaker said earlier this month that Explorer supply was on the upswing, with new vehicles now shipping directly to dealers, it seems Bill Shatner hasn’t shot all of the gremlins off the wing of this flight.

According to Bloomberg, not all new Explorers are making the trip directly from Chicago Assembly to various dealers. A shipment of 2,500 Explorers recently turned up at Flat Rock for post-production fixes, sources claim, and some dealers are now tasked with fully baking the pies they’ve been handed before turning them over to customers.

While the equally new Ford Escape has, um, escaped the problems afflicting the brand’s new midsizers, the importance of the Explorer line to the company’s bottom line — plus the hefty load of cash that went into upgrading the Chicago plant — is something Hackett might have to address during a third-quarter earnings report expected Wednesday. The plant upgrade, along with other initiatives, was meant to mend long-standing problems at Chicago Assembly. At least in terms of product, that didn’t occur.

While Ford claims no knowledge of it, sources say “roving groups of workers” are intimidating other employees within the bowels of Chicago Assembly, hampering production and leading to mistakes that must be fixed offsite. Ford is waiting for UAW-affiliated General Motors workers to ratify a new contract agreement before bargaining can begin.

The botched launch hasn’t helped the brand’s stock price recover from the Mark Fields days, either, something Hackett’s survival is staked on. The company’s shares have fallen 15 percent since the CEO switch. Indeed, Hackett, joined by Chairman Bill Ford Jr, was all over the Explorer launch, putting his face on the new model. At the time, the new Explorer served as proof of the company’s — and the plant’s — turnaround.

“This Explorer issue is going to be a big negative for the quarter,” said Morningstar analyst David Whiston. “It’s a viciously competitive market and you don’t want to be missing one of your big hitters.”

According analysts’ predictions, the previous quarter will not bear good financial news. Profit and revenue are both expected to slip, something the Explorer and Aviator can take credit for.

[Image: Ford]

Steph Willems
Steph Willems

More by Steph Willems

Comments
Join the conversation
6 of 61 comments
  • Gone are the times when people had pride in their work. New generations don't care and have no interest in anything outside of laziness and themselves. Remember that when you put your life in the hands of one of these soul-less humans. Bring in the robots.

    • See 3 previous
    • ToddAtlasF1 ToddAtlasF1 on Oct 21, 2019

      @Greg Hamilton Toyota dumped those UAW 'workers' before they ever let another worker go for demand reasons. Wake up.

  • Jimmyy Jimmyy on Oct 21, 2019

    Pay your engineers as little as possible. And, make sure pay a premium only for diversity. Grades comes second. What could go wrong? Everything.

  • ToolGuy Good for them, good for me.
  • Tassos While I have been a very satisfied Accord Coupe and CIvic Hatch (both 5-speed) owner for decades (1994-2017 and 1991-2016 respectively), Honda has made a ton of errors later.Its EVs are GM clones. That alone is sufficient for them to sink like a stone. They will bleed billions, and will take them from the billions they make of the Civic, Accord, CRV and Pilot.Its other EVs will be overpriced as most Hondas, and few will buy them. I'd put my money on TOyota and his Hybrid and Plug-in strategy, until breaktrhus significantly improve EVs price and ease of use, so that anybody can have an EV as one's sole car.
  • ToolGuy Good for Honda, good for Canada.Bad for Ohio, how could my President let this happen? lol
  • Tassos A terrible bargain, as are all of Tim's finds, unless they can be had at 1/2 or 1/5th the asking price.For this fugly pig, I would not buy it at any price. My time is too valuable to flip ugly Mitsus.FOr those who know these models, is that silly spoiler in the trunk really functional? And is its size the best for optimizing performance? Really? Why do we never see a GTI or other "hot hatches' and poor man's M3s similarly fitted? Is the EVO trying to pose as a short and fat 70s ROadrunner?Beep beep!
  • Carson D Even Tesla can't make money on EVs anymore. There are far too many being produced, and nowhere near enough people who will settle for one voluntarily. Command economies produce these results. Anyone who thinks that they're smarter than a free market at allocating resources has already revealed that they are not.
Next