Hyundai Raided in South Korea Over Theta II Engine Recall

Matt Posky
by Matt Posky

In 2017, United States safety regulators opened a formal investigation into the recall of roughly 1.7 million vehicles built by Hyundai Motor Co and its affiliate, Kia Motor Corp, after being tipped off by a former employee. The informant claimed the automaker wasn’t handling the issue properly. That same year, South Korean civic group YMCA filed a complaint with local prosecutors alleging the automakers delayed fixing engine defects that prompted the same recalls.

According to Reuters, South Korean prosecutors raided the offices of Hyundai Motor Group’s quality division in Seoul on Wednesday. While the investigation concerns the company’s Theta II engines, both investigations seek to nail down a timeline of the recalls and establish whether or not Hyundai handled the situation responsibly.

Kim Gwang-ho, the former Hyundai engineer who flew to Washington tell the NHTSA the company should have recalled more vehicles, also reported several alleged safety lapses to both U.S. and South Korean authorities — citing internal documents.

Hyundai recalled 470,000 U.S. Sonata sedans in 2015, claiming potential engine failure could result in stalling or even a fire. While most consumer complaints didn’t mention fire, engine seizures had become uncomfortably common. The automaker attributed the problem to metallic debris left behind from the manufacturing process — an issue that had cropped up before, forcing Hyundai to alter its deburring process several years earlier.

By March of 2015, the company expanded its recall to include 572,000 Sonata and Santa Fe Sport vehicles, while Kia tacked on 618,160 Optima, Sorento, and Sportage vehicles equipped with the Theta II four-cylinder.

At this time, it’s unclear what Hyundai did or didn’t know about the engines. Both it and Kia have denied allegations that they mishandled the recalls, pledging their cooperation with authorities, but the quality control problem remains a longstanding issue. The debris problem had become common knowledge prior to Kim’s whistleblowing; Hyundai vowed to improve the way it handled safety-related defects in 2014 — after the NHTSA lapped with with a $17.35 million fine over brake defects.

Kim alleges the problem with the Theta II have as much to do with the debris issue as it does its design. He believes Hyundai intentionally delayed recalls because it knew the costs needed for a comprehensive fix would be astronomical. While the manufacturer denies this, it was good enough for South Korea’s transport ministry to issue a compulsory recall of over 240,000 vehicles and apparently raid Hyundai’s corporate offices in Seoul.

[Image: Hyundai]

Matt Posky
Matt Posky

A staunch consumer advocate tracking industry trends and regulation. Before joining TTAC, Matt spent a decade working for marketing and research firms based in NYC. Clients included several of the world’s largest automakers, global tire brands, and aftermarket part suppliers. Dissatisfied with the corporate world and resentful of having to wear suits everyday, he pivoted to writing about cars. Since then, that man has become an ardent supporter of the right-to-repair movement, been interviewed on the auto industry by national radio broadcasts, driven more rental cars than anyone ever should, participated in amateur rallying events, and received the requisite minimum training as sanctioned by the SCCA. Handy with a wrench, Matt grew up surrounded by Detroit auto workers and managed to get a pizza delivery job before he was legally eligible. He later found himself driving box trucks through Manhattan, guaranteeing future sympathy for actual truckers. He continues to conduct research pertaining to the automotive sector as an independent contractor and has since moved back to his native Michigan, closer to where the cars are born. A contrarian, Matt claims to prefer understeer — stating that front and all-wheel drive vehicles cater best to his driving style.

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  • Saturnotaku Saturnotaku on Feb 21, 2019

    Hopefully the next shoe to drop in this saga will revolve around the poor QC of the 7-speed dual-clutch transmission in the 15-17 Sonata/Optima Eco and 16-17 Tucson.

  • Cognoscenti Cognoscenti on Feb 21, 2019

    What, no jokes about a South-Korean YMCA? Either the health clubs or the song would do as the subject...

    • ToolGuy ToolGuy on Feb 21, 2019

      "Young man, there's no need to feel down... There's no need to be unhappy... ...there's a place you can go" ...Toyota?

  • ToolGuy This might be a good option for my spouse when it becomes available -- thought about reserving one but the $500 deposit is a little too serious. Oh sorry, that was the Volvo EX30, not the Mustang. Is Volvo part of Ford? Is the Mustang an EV? I'm so confused.
  • Mikey My late wife loved Mustangs ..We alway rented one while travelling . GM blood vetoed me purchasing one . 3 years after retirement bought an 08 rag top, followed by a 15 EB Hard top, In 18 i bought a low low mileage 05 GT rag with a stick.. The car had not been properly stored. That led to rodent issues !! Electrical nightmare. Lots of bucks !! The stick wasn't kind to my aging knees.. The 05 went to a long term dedicated Mustang guy. He loves it .. Today my garage tenant is a sweet 19 Camaro RS rag 6yl Auto. I just might take it out of hibernation this weekend. The Mustang will always hold a place in my heart.. Kudos to Ford for keeping it alive . I refuse to refer to the fake one by that storied name .
  • Ajla On the Mach-E, I still don't like it but my understanding is that it helps allow Ford to continue offering a V8 in the Mustang and F-150. Considering Dodge and Ram jumped off a cliff into 6-cylinder land there's probably some credibility to that story.
  • Ajla If I was Ford I would just troll Stellantis at all times.
  • Ronin It's one thing to stay tried and true to loyal past customers; you'll ensure a stream of revenue from your installed base- maybe every several years or so.It's another to attract net-new customers, who are dazzled by so many other attractive offerings that have more cargo capacity than that high-floored 4-Runner bed, and are not so scrunched in scrunchy front seats.Like with the FJ Cruiser: don't bother to update it, thereby saving money while explaining customers like it that way, all the way into oblivion. Not recognizing some customers like to actually have right rear visibility in their SUVs.
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