Tesla Workers Say Almost Half of Model 3 Parts Need Rework

Tesla keeps insisting it’s going to show the automotive industry how to do things differently. The company’s make-or-break Model 3 was put into production without any pilot assembly or validation prototypes. Tesla is also more vertically integrated than traditional automakers these days. It owns its own stores and it makes many of its own parts. So far, with the EV maker as of yet unable to really get mass production underway on the new sedan, the jury is out on Tesla’s strategies.

CNBC now reports current and former Tesla workers saying almost half of the parts made at or produced for the EV startup’s Fremont, California assembly plant don’t meet production standards, forcing rework and end-of-line repairs, as well as impairing morale in the facility.

This raises the question of whether Tesla will be able to mass-produce vehicles in the quantities associated with automotive mass production: hundreds of thousands of vehicles per year. Tesla needs to be able to build and sell its Model 3 at those numbers to be a viable firm.

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  • Theflyersfan No Chevy SS, No Camaro, No Monte Carlo, hell, no Lumina. Behold the 2024 Hendricks Chevy Suburban stock car.
  • Theflyersfan 2023 Nissan Rogue: Coming soon to a rental car lot near you! So it can be driven at 10 below the speed limit in the left lane when the right lane is wide open. I guess I'm of the age where I remember what Nissan was and still shudder at what they became, although I think I am seeing signs of life. The days when the 300ZX TT was up there with supercars in terms of performance. When the first Altima had the mini-Infiniti J30 styling and interior. When the Sentra SE-R and NX2000 ran with the GTIs and Civic Sis. The Maxima was the Japanese 3-series for those who didn't want to pay that much for the 3-series. And then 20 or so years ago, appliances like this started to appear and the quest for the most sales made as cheaply as possible took over and flushed all of that down the drain. The new Z can help, the new Pathfinder looks like it got the plot back after being lost in the weeds for a while, and I know there's someone in Nissan that would love to go Beast Mode on the Altima. But I look at the Rogue and I see a cheap Toyota. Styling cliches of the times. Gray on Gray on Gray on Gray on Gray with black trim. Name written out in big letters like R O G U E is supposed to have me making a quick U-turn to the next Nissan dealer.What do I see with a Rogue? I see a CUV that was purchased at too high of an interest rate for too long of terms because they wanted something new and the Toyota dealer said no and the Mitsubishi dealer went out of business 10 years ago. I see Point A to Point B transportation where someone prays for reliability, but knows after 80,000 miles, the fuse has been lit on the bomb between the seats. And they justify it by saying that by 80,000 miles, they'll have a better, higher paying job, and one of the kids will be out of braces, and they can refinance the home they overpaid on, and so on. But the better paid job never came. And the braces turned into other medical bills. And the interest rates never went down and you're still overpaying on that house. And there the Rogue sits at 85,000 miles and a dead transmission that will cost thousands to fix. That's what I see when I see a Rogue.
  • MaintenanceCosts My house, currently under renovation, has a L2 charger. Charging via L2 at home is dead simple and way less time-consuming than trips to the gas station. The rental townhouse we’re living in during the renovation only has a regular 120V outlet in the garage. We’ve been using it, and it actually works just fine given the amount we drive, as long as we always remember to plug in. If we forget to plug in for a couple of days straight then it can be tough to get back ahead of the curve. Looking forward to having my L2 back once the project is done.
  • Cprescott Nissan has long become a third rate vehicle maker like Mitsubishi.
  • JMII Not me... but my brother had a hybrid Cayenne for awhile. He charged at home and at work. The vehicle had enough range that 90% of his commute was in EV mode. Since it had a gas engine he was never forced to recharge elsewhere.