More Engineers Come Forward Over Ford's Bunk DSP6 Transmission

In July, we covered a scathing report that criticized Ford Motor Co’s usage of the DSP6 dual-clutch transmission found in the third-gen Focus and sixth-gen Fiesta. The hardware was surrounded by controversy, with company insiders highly critical of its implementation. Claims arose that the unit wasn’t performing as intended throughout its development, with corporate lawyers expressing serious doubts as to whether DTC technologies (which were relatively new at the time) were the automaker’s best choice.

Hindsight seems to have proven them right. The PowerShift DSP6 turned out to be a turd the company polished to the best of its ability and then put on sale, leading to more headaches. Officially, the manufacturer has said the vehicles were safe when introduced and have remained so. Still, Ford is well aware of the tranny’s issues; since the problems came to light, the automaker has extended warranties and encouraged service centers to repair their problematic transmissions.

While a kind gesture, some remain concerned that Ford appears to be sweeping the whole issue under the rug. Customers are angry, claiming the automaker should have never put the unit into production — a move that resulted in civil litigation. But that doesn’t appear to have ever been a real possibility. Those who tried to stop the DSP6 claim they were doomed to failure from the start.

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Not Quite a Recall: Ford Extends Transmission Warranty for DSP6

Ford took some heat after reports emerged that it was well aware of the issues plaguing the PowerShift transmission found in third-gen Focuses and sixth-gen Fiestas. While the automaker has issued numerous recalls on the vehicles in question, the transmission was never officially included. Instead, Ford provided impacted owners with extended warranties on the problematic DSP6 tranny and issued a software update.

Hoping to quell public outrage, the manufacturer said on Wednesday that it will stretch the warranty on certain 2014-16 model year Focus and Fiesta vehicles by two years and 40,000 miles. It also announced that software updates are incoming for customers who found the six-speed dual clutch a nonstop headache. While not quite a recall, it puts Ford on the hook for transmission repairs some customers had to pay for out of pocket.

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Ford Ordering Dealerships to Fix Dual-clutch Fiesta and Focus Models: Report

Following a scathing analysis from the Detroit Free Press regarding Ford’s handling of their dual-clutch transmission troubles in the Focus and Fiesta, the company has apparently ordered dealerships to fix all affected cars for free, regardless of warranty status.

Automotive News is reporting that the company sent a memo out to dealerships instructing them to fix transmissions if the customer is having issues:

In the July 12 memo, Ford says dealerships should “arrange to diagnose the vehicle and repair as necessary.” The fixes can be applied to 2011-17 models, many of which are out of warranty.

Dealerships were also told to expect another update later today.

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Transmission Trouble: Report Claims Ford Knew Focus/Fiesta DSP6 Was Defective

Making a mistake while trying to remedy an earlier one is a routine part of the human condition. We’re imperfect creatures and sometimes the easiest solution after a string of foulups is to just sweep something under the rug and hope nobody ever bothers to look there — even though they probably will. Incredibly, this logic can spread to an entire organization and with roughly the same effectiveness.

Earlier this week, Ford issued a safety recall on select Focuses manufactured within the last decade (1.5 million were recalled previously). But not before becoming the subject of a scathing report from the Detroit Free Press claiming the automaker knew the cars had bunk transmissions and did everything in its power to keep that under wraps in order to continue selling them.

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  • Doug brockman There will be many many people living in apartments without dedicated charging facilities in future who will need personal vehicles to get to work and school and for whom mass transit will be an annoying inconvenience
  • Jeff Self driving cars are not ready for prime time.
  • Lichtronamo Watch as the non-us based automakers shift more production to Mexico in the future.
  • 28-Cars-Later " Electrek recently dug around in Tesla’s online parts catalog and found that the windshield costs a whopping $1,900 to replace.To be fair, that’s around what a Mercedes S-Class or Rivian windshield costs, but the Tesla’s glass is unique because of its shape. It’s also worth noting that most insurance plans have glass replacement options that can make the repair a low- or zero-cost issue. "Now I understand why my insurance is so high despite no claims for years and about 7,500 annual miles between three cars.
  • AMcA My theory is that that when the Big 3 gave away the store to the UAW in the last contract, there was a side deal in which the UAW promised to go after the non-organized transplant plants. Even the UAW understands that if the wage differential gets too high it's gonna kill the golden goose.