Rare Rides: The 1994 Ford Aerostar - Better in Brown

Corey Lewis
by Corey Lewis

Much like our recently presented Tempo, today’s Ford is a well-kept oddity that’s already considered a classic due to its age. A ho-hum family van, the Aerostar was the sort of vehicle that got well-used and (usually) rusted by its eighth birthday.

Today’s short-wheelbase beauty, however, made it to 26.

In 1984 Chrysler introduced the Dodge Caravan, which simultaneously doomed the large family station wagon, created the minivan segment, secured Chrysler’s financial future, and put General Motors and Ford on their ear. But it didn’t have to be that way. You see, Ford goofed.

In the early Seventies, Ford was working on a derivative of the Econoline van that was smaller and could be parked in a garage (the key component for suburban family buyers). Called the Carousel, in 1976 the rear-drive van was shown to Ford execs and received applause from around the table. But Ford had too many irons in the fire, namely more sexy projects like new Fox and Panther platforms. The project was killed, which increased tensions between Lee Iacocca, engineer Hal Sperlich, and their boss Henry Ford II. In 1978 both men were fired, and found greener pastures with Chrysler. More open to minivan time, Chrysler approved the project in 1979, and the Caravan was underway.

After word broke of a green light on the Caravan, Ford sighed and began its own development of a new minivan. They took the tall, six-foot height of the Carousel as a starting point, and started over. Mini Econoline ideas were scrapped in favor a smaller unibody platform, VN1. Fuel economy was top of buyers’ minds at the time, so plastics were used to reduce weight, while aluminum was used in some places instead of steel. The parts-sharing with Ranger sped up development, and the Aerostar debuted in near-final “concept” form in 1984. It went into production in June of 1985 for the ’86 model year.

Initially all Aerostars were rear-drive, though all-wheel drive became an option in 1990. Standard-length vans measured 174.9 inches, while long-wheelbase versions were 190.3 inches. The base engine was a 2.3-liter inline-four, though this was discontinued after 1987. For 1986 only, Aerostar buyers who desired a middling engine could opt for the 2.8-liter Cologne V6. Two other V6 engines were offered for a longer time: the Vulcan 3.0-liter from ’86 through ’97, and the 4.0-liter Cologne V6 from ’90 to ’97. Transmissions included a five-speed Mazda manual for the first two model years, with a four-speed automatic offered through 1996. For Aerostar’s final model year in ’97, all versions received a five-speed automatic.

While Ford’s first minivan was successful, it couldn’t touch the Chrysler offerings. In a big announcement on March 17, 1997, Ford discontinued a group of its products: the Aspire, Thunderbird, Cougar, Probe, and Aerostar. Only the Aerostar had a successor, replaced in 1998 by the more family-friendly Windstar. The new offering was based on the front-drive Taurus, which secured its future until crossovers came along.

Today’s well-kept and low-mileage Rare Ride is for sale presently in California. In bronze over beige, it asks $2,275.

[Images: seller]

Corey Lewis
Corey Lewis

Interested in lots of cars and their various historical contexts. Started writing articles for TTAC in late 2016, when my first posts were QOTDs. From there I started a few new series like Rare Rides, Buy/Drive/Burn, Abandoned History, and most recently Rare Rides Icons. Operating from a home base in Cincinnati, Ohio, a relative auto journalist dead zone. Many of my articles are prompted by something I'll see on social media that sparks my interest and causes me to research. Finding articles and information from the early days of the internet and beyond that covers the little details lost to time: trim packages, color and wheel choices, interior fabrics. Beyond those, I'm fascinated by automotive industry experiments, both failures and successes. Lately I've taken an interest in AI, and generating "what if" type images for car models long dead. Reincarnating a modern Toyota Paseo, Lincoln Mark IX, or Isuzu Trooper through a text prompt is fun. Fun to post them on Twitter too, and watch people overreact. To that end, the social media I use most is Twitter, @CoreyLewis86. I also contribute pieces for Forbes Wheels and Forbes Home.

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  • ToolGuy ToolGuy on May 01, 2020

    This vehicle has *two* external key cylinders on the passenger side alone! (An incredible extravagance by 2020 standards.)

  • Scoutdude Scoutdude on May 02, 2020

    The Aerostar is not based on the Ranger platform. One has a full frame, the other is a unibody. One had a twin I (or traction) beam front suspension, he other had an SLA set up. One had leaf springs holding up and locating the rear, the other a 3 link and coils. Yes they shared engines and transmissions, but chassis wise it was some brake pieces and the wheels.

  • Probert They already have hybrids, but these won't ever be them as they are built on the modular E-GMP skateboard.
  • Justin You guys still looking for that sportbak? I just saw one on the Facebook marketplace in Arizona
  • 28-Cars-Later I cannot remember what happens now, but there are whiteblocks in this period which develop a "tick" like sound which indicates they are toast (maybe head gasket?). Ten or so years ago I looked at an '03 or '04 S60 (I forget why) and I brought my Volvo indy along to tell me if it was worth my time - it ticked and that's when I learned this. This XC90 is probably worth about $300 as it sits, not kidding, and it will cost you conservatively $2500 for an engine swap (all the ones I see on car-part.com have north of 130K miles starting at $1,100 and that's not including freight to a shop, shop labor, other internals to do such as timing belt while engine out etc).
  • 28-Cars-Later Ford reported it lost $132,000 for each of its 10,000 electric vehicles sold in the first quarter of 2024, according to CNN. The sales were down 20 percent from the first quarter of 2023 and would “drag down earnings for the company overall.”The losses include “hundreds of millions being spent on research and development of the next generation of EVs for Ford. Those investments are years away from paying off.” [if they ever are recouped] Ford is the only major carmaker breaking out EV numbers by themselves. But other marques likely suffer similar losses. https://www.zerohedge.com/political/fords-120000-loss-vehicle-shows-california-ev-goals-are-impossible Given these facts, how did Tesla ever produce anything in volume let alone profit?
  • AZFelix Let's forego all of this dilly-dallying with autonomous cars and cut right to the chase and the only real solution.
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