Take a Look at 2011-2014 Kia and Hyundai Fires, Safety Group Tells NHTSA

Steph Willems
by Steph Willems

Almost all models occasionally burst into flames for one reason or another, but there’s too many older Kia and Hyundai models catching fire to write it off as a statistical inevitability, the Center for Auto Safety says.

In a letter sent to the National Highway Traffic Safety Administration on Monday, the nonprofit advocacy group used owner-submitted questionnaires from the NHTSA’s own website as proof that something’s amiss with certain 2011-2014 Kia and Hyundai models. 120 reported vehicle fires and 229 cases of melted wires in the engine compartment, smoke, or burning odors should be enough to spark an investigation, CAS said.

The letter sent to NHTSA deputy administrator Heidi King (first reported on by Automotive News) singles out four models, all from the 2011 to 2014 model year: the Hyundai Sonata and Santa Fe Sport, and Kia Sorento and Optima.

The fires reported to the federal agency were non-collision related blazes, sometimes breaking out hours after the owner parked the vehicle. In total, the VOQs submitted to the NHTSA reveal 33 blazes for the Optima, 30 for the Sorento, 10 for the Santa Fe Sport, and 47 for the Sonata.

“The vast majority of complaints which discuss the origins of the vehicle fires state that smoke and/or flames are first seen emanating from the engine bay, then the car is quickly engulfed,” wrote CAS executive director Jason Levine in his petition.

Each vehicle shares Hyundai Motor Group’s Y platform and many associated powertrain components, and all but the Sonata were built at the same assembly plant in West Point, Georgia. The Sonata was assembled in Montgomery, Alabama. While the cause of the individual fires isn’t known, CAS worries it’s related to the manufacturing process or a supplier error. It wants the NHTSA to funcover the cause and, if necessary, issue a safety recall.

Levine wrote that “when these Hyundai and Kia vehicles are compared to other similar


vehicles, there is enough of a statistical disparity to suggest a systemic issue that NHTSA must


investigate and seek a repair remedy as soon as possible.”

“More specifically, as of June 7, 2018, a review of all the reported cases to NHTSA of non-collision related fires involving similar class and size vehicles, the Center found 22 reported cases in competitor vehicles as opposed to 120 for the Kia and Hyundai models,” he added.

In January, Hyundai recalled 88,000 Sonatas from the 2006 model year and 2006-2011 Azeras to prevent engine compartment fires. That issue stemmed from an electrical short in the anti-lock braking system’s control module.

A much larger recall of roughly 1.7 million Hyundai and Kia vehicles over engine debris and stalling concerns covered the four models mentioned here. The recall, which snowballed over time, led to an NHTSA investigation earlier this year over the timeliness of the automaker’s response.

In its petition to the NHTSA, the safety group cites fire investigators and one lawsuit that seem to point the finger an an unsecured wiring harness coming into contact with metal, abrading the wires and leading to a short. The NHTSA has 120 days to respond to the petition.

Steph Willems
Steph Willems

More by Steph Willems

Comments
Join the conversation
3 of 15 comments
  • Dilrod Dilrod on Jun 13, 2018

    Great. Another recall on my wife's 2011 Sonata to look forward to...and now my 2013 Sonata as well. I'll definitely be following this one closely. In the meantime, I think I'll get a better fire extinguisher.

    • Dilrod Dilrod on Jun 13, 2018

      Plus, I ain't gonna panic over it, but I'll be taking a darn good look at the wiring harnesses in both machines tonight.

  • Featherston Featherston on Jun 13, 2018

    "[T]here are too many older Kia and Hyundai models," not "there’s too many older Kia and Hyundai models."

  • Dr.Nick What about Infiniti? Some of those cars might be interesting, whereas not much at Nissan interest me other than the Z which is probably big bucks.
  • Dave Holzman My '08 Civic (stick, 159k on the clock) is my favorite car that I've ever owned. If I had to choose between the current Civic and Corolla, I'd test drive 'em (with stick), and see how they felt. But I'd be approaching this choice partial to the Civic. I would not want any sort of automatic transmission, or the turbo engine.
  • Merc190 I would say Civic Si all the way if it still revved to 8300 rpm with no turbo. But nowadays I would pick the Corolla because I think they have a more clear idea on their respective models identity and mission. I also believe Toyota has a higher standard for quality.
  • Dave Holzman I think we're mixing up a few things here. I won't swear to it, but I'd be damned surprised if they were putting fire retardant in the seats of any cars from the '50s, or even the '60s. I can't quite conjure up the new car smell of the '57 Chevy my parents bought on October 17th of that year... but I could do so--vividly--until the last five years or so. I loved that scent, and when I smelled it, I could see the snow on Hollis Street in Cambridge Mass, as one or the other parent got ready to drive me to nursery school, and I could remember staring up at the sky on Christmas Eve, 1957, wondering if I might see Santa Claus flying overhead in his sleigh. No, I don't think the fire retardant on the foam in the seats of 21st (and maybe late 20th) century cars has anything to do with new car smell. (That doesn't mean new car small lacked toxicity--it probably had some.)
  • ToolGuy Is this a website or a podcast with homework? You want me to answer the QOTD before I listen to the podcast? Last time I worked on one of our vehicles (2010 RAV4 2.5L L4) was this past week -- replaced the right front passenger window regulator (only problem turned out to be two loose screws, but went ahead and installed the new part), replaced a bulb in the dash, finally ordered new upper dash finishers (non-OEM) because I cracked one of them ~2 years ago.Looked at the mileage (157K) and scratched my head and proactively ordered plugs, coils, PCV valve, air filter and a spare oil filter, plus a new oil filter housing (for the weirdo cartridge-type filter). Those might go in tomorrow. Is this interesting to you? It ain't that interesting to me. 😉The more intriguing part to me, is I have noticed some 'blowby' (but is it) when the oil filler cap is removed which I don't think was there before. But of course I'm old and forgetful. Is it worth doing a compression test? Leakdown test? Perhaps if a guy were already replacing the plugs...
Next