#subframe

By the end of the year, you’ll know whether your next front-drive, non-supercar Ford might contain a carbon fiber cradle for its engine. As promised, supplier Magna has delivered a carbon fiber composite subframe prototype to Dearborn, destined for a rigorous life in a Fusion testbed.

There’ll be calculators working overtime as Ford engineers and bean counters figure out whether the lightweight, parts-saving component has a place in the brand’s stable.

If you’re worried that your corroded subframe will one day eject your car’s engine or suspension components like a spent hull from an Ithaca pump, the future holds promise. (Though you should still get that undercarriage checked out.)

Ford Motor Company, working with mega supplier Magna International, has developed a prototype vehicle subframe made of carbon fiber-reinforced composites. The goal is to one day offer a subframe that’s impervious to rust, while reducing weight and complexity.

Sure, why not?

Jeremy writes:

Hi Sajeev,

Greetings (again) from Australia. I’ve got a question regarding converting from left- to right-hand-drive. No idea if you’re the right person to send this to (you could do worse – SM) but I’ll send it anyway.

Keith writes:

Hello Sajeev,

My conundrum is as follows: I am a graduate student with another 1.5 years left of school. I commute at least 200-300 miles a week living in rural Maine (so a car is a must for me). My ride for the last 4 years has been a 2002 Mazda Protege5 with manual transmission. Bought in August 2007 with 69,000 miles, now at 143,000 miles. The car has never outright let me down and I love the balance between fuel efficiency, utility of the hatch, and fun to driver factor. What I don’t love is that it keeps rusting away. I have had minor rust repairs performed in the past to get it to keep passing inspections – the rear wheel wells, the floor beneath the rear seats. The rust around the windshield became bad enough that it started to let a little rain water in (though me and a tube of silicone quickly “cured” that). This car is by no means cosmetically perfect anymore, but it still drives great and has been kept up mechanically. Again, grad student – I feel like I am supposed to have a beat up looking car.