NHTSA Expands Ford Explorer Probe After Probable Police Gassings

Matt Posky
by Matt Posky

The U.S. National Highway Traffic Safety Administration is inching its way toward what could be a massive recall of Ford Explorers. An initial probe kicked off in 2016 after owners entered numerous complaints of an unpleasant exhaust smell in the cabin into the NHTSA database.

Formal grievances swelled into the hundreds by the end of the year and continued growing into 2017. The issue was so serious, one California police officer faulted it for overpowering him while behind the wheel of his Explorer-based Interceptor Utility, resulting in a crash last February. He wasn’t alone. On Thursday, the NHTSA announced at least three other wrecks could be attributed to carbon monoxide exposure inside the vehicle. All in all, the agency stated it is aware of 41 injuries and over 2,700 complaints linked to the issue.

While the injuries are mostly instances of nausea, severe headache, and dizziness, those symptoms pose a serious risk while driving. Concerned the problem could result in another crash, the NHTSA has broadened the probe to encompasses 1.33 million vehicles from 2011 to 2017 and upgraded it to a complete engineering analysis.

According to Reuters, the agency says it has “no substantive data or actual evidence,” such as a blood test “supporting a claim that any of the alleged injury or crash allegations were the result of carbon monoxide poisoning.” But early testing hints that CO levels may be present in the cabin, rising to elevated levels in certain driving scenarios.

Proof aside, the sheer number of complains is enough to warrant further investigation. Additionally, the Austin Police Department pulled 40 Interceptor SUVs from service this month after eight officers became ill, reportedly due to carbon monoxide exposure.

The NHTSA says it is “actively working with law enforcement agencies that use these vehicles to determine if this issue is related to a potential safety defect.” It noted that police variants of the Explorer suffer from manifold cracking, “which appear to present a low level of detectability, and may explain the exhaust odor.”

Ford has issued multiple service bulletins related to the exhaust issue, hoping to address complaints from police fleets and other owners. The automaker says it will cooperate with the agency. In its most recent statement, Ford claims a dedicated company team is working with police and the NHTSA on the problem.

[Image: Ford Motor Company]

Matt Posky
Matt Posky

A staunch consumer advocate tracking industry trends and regulation. Before joining TTAC, Matt spent a decade working for marketing and research firms based in NYC. Clients included several of the world’s largest automakers, global tire brands, and aftermarket part suppliers. Dissatisfied with the corporate world and resentful of having to wear suits everyday, he pivoted to writing about cars. Since then, that man has become an ardent supporter of the right-to-repair movement, been interviewed on the auto industry by national radio broadcasts, driven more rental cars than anyone ever should, participated in amateur rallying events, and received the requisite minimum training as sanctioned by the SCCA. Handy with a wrench, Matt grew up surrounded by Detroit auto workers and managed to get a pizza delivery job before he was legally eligible. He later found himself driving box trucks through Manhattan, guaranteeing future sympathy for actual truckers. He continues to conduct research pertaining to the automotive sector as an independent contractor and has since moved back to his native Michigan, closer to where the cars are born. A contrarian, Matt claims to prefer understeer — stating that front and all-wheel drive vehicles cater best to his driving style.

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  • Shortest Circuit Shortest Circuit on Jul 31, 2017

    CO detectors are 9.99 at Walmart. Test it maybe? A faint exhaust smell does not equal CO presence.

  • Erikstrawn Erikstrawn on Jul 31, 2017

    When I got written up for falling asleep in a parked truck at work, I thought about blaming carbon monoxide as well. Unfortunately, the truck wasn't running.

  • Jkross22 Their bet to just buy an existing platform from GM rather than build it from the ground up seems like a smart move. Building an infrastructure for EVs at this point doesn't seem like a wise choice. Perhaps they'll slow walk the development hoping that the tides change over the next 5 years. They'll probably need a longer time horizon than that.
  • Lou_BC Hard pass
  • TheEndlessEnigma These cars were bought and hooned. This is a bomb waiting to go off in an owner's driveway.
  • Kwik_Shift_Pro4X Thankfully I don't have to deal with GDI issues in my Frontier. These cleaners should do well for me if I win.
  • Theflyersfan Serious answer time...Honda used to stand for excellence in auto engineering. Their first main claim to fame was the CVCC (we don't need a catalytic converter!) engine and it sent from there. Their suspensions, their VTEC engines, slick manual transmissions, even a stowing minivan seat, all theirs. But I think they've been coasting a bit lately. Yes, the Civic Type-R has a powerful small engine, but the Honda of old would have found a way to get more revs out of it and make it feel like an i-VTEC engine of old instead of any old turbo engine that can be found in a multitude of performance small cars. Their 1.5L turbo-4...well...have they ever figured out the oil dilution problems? Very un-Honda-like. Paint issues that still linger. Cheaper feeling interior trim. All things that fly in the face of what Honda once was. The only thing that they seem to have kept have been the sales staff that treat you with utter contempt for daring to walk into their inner sanctum and wanting a deal on something that isn't a bare-bones CR-V. So Honda, beat the rest of your Japanese and Korean rivals, and plug-in hybridize everything. If you want a relatively (in an engineering way) easy way to get ahead of the curve, raise the CAFE score, and have a major point to advertise, and be able to sell to those who can't plug in easily, sell them on something that will get, for example, 35% better mileage, plug in when you get a chance, and drives like a Honda. Bring back some of the engineering skills that Honda once stood for. And then start introducing a portfolio of EVs once people are more comfortable with the idea of plugging in. People seeing that they can easily use an EV for their daily errands with the gas engine never starting will eventually sell them on a future EV because that range anxiety will be lessened. The all EV leap is still a bridge too far, especially as recent sales numbers have shown. Baby steps. That's how you win people over.
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