Ford Moves a Step Closer to Mass 3D-printed Production Parts

Tyler Wooley
by Tyler Wooley

Ford is trying its hand at a new way of manufacturing inexpensive and lightweight car parts: 3D printing.

While 3D printing has existed in the auto manufacturing scene for quite some time, it was largely used for prototypes and molds, not the actual product.

Ford is now looking to use the technology to produce a variety of customizable and low-volume parts.

Manufacturers have used this technology, in some capacity, for years. Local Motors designed and made the Strati, the first 3D printed electric car, and racing teams have used it for specialty parts.

Frank Stephenson, design chief at McLaren, told Forbes that the company’s product development period has shrunk from 36 months to 18 months, all thanks to 3D printing.

Manufacturers’ use of 3D printing used to be limited by the size of the parts able to be produced. In the case of the Blue Oval, that issue no longer exists.

Ford is using the massive Stratasys Infinite Build 3D printer to make parts that take up more than a little desk space. Large parts, such as a spoiler or long interior panel, is no problem for this room-sized mammoth.

For now, the destination for these parts remain low-volume performance cars and customizable options ordered by buyers. However, Ford’s Technical Leader for Additive Manufacturing Research, Ellen Lee, said in a media release that the new technology will eventually translate into large-scale 3D printed auto manufacturing.

[Images: Ford Motor Company]

Tyler Wooley
Tyler Wooley

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  • Jeff Zekas Jeff Zekas on Mar 11, 2017

    Classic car parts: this is the obvious use for 3-D printing.

  • Rustyra24 Rustyra24 on Mar 12, 2017

    I just bought a small 3D printer to make parts for my Toyota and itt seems to work really well. Based on the filament you could make a good product

  • Arthur Dailey My heart says 'yes'. But my wallet says 'no'.Hoping that whoever does buy it has nothing but good luck with it.
  • ToolGuyâ„¢ Not a real Subaru.Rule #1 for automakers: Know yourself, know your customer.
  • Ajla "The T8 powertrain pairs a turbocharged and supercharged inline four-cylinder engine with hybrid assistance" I'm pretty sure Volvo dropped the supercharger from this a few years ago.
  • ToolGuyâ„¢ Which is a better deal: this, or a WAZER waterjet cutter?
  • ToolGuyâ„¢ I remember that time the Detroit Lions went to the Super Bowl and had all those beautiful Ford Motor Company vehicles.... oh wait you said movies not television.
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