GM Halts Production at Nearly All U.S. Plants, Chip Shortage to Blame

Tim Healey
by Tim Healey

The chip shortage has struck again.

General Motors is going to temporarily halt production at most of its North American assembly plants, starting Monday, because the shortage of semiconductor chips continues.

Arlington Assembly in Texas, which makes full-size SUVs, will continue to run regular production next week. As will Flint Assembly in Michigan, which is where the company builds heavy-duty pickup trucks. Bowling Green Assembly in Kentucky, home of the Chevrolet Corvette, will also continue to work. Finally, Lansing Grand River Assembly in Michigan will have partial production. Some Chevy Camaros and Cadillac Blackwings are built there.

The rest of the company’s plants in North America will go idle on Monday.

“All the announcements we made today are related to the chips shortage, the only plant down that’s not related to that, is Orion Assembly,” GM spokesman Dan Flores told The Detroit Free Press.

All because of the chip shortage. Except for Orion Assembly, which is already shut down due to Chevrolet Bolt recall issues.

Semiconductor chips are used in a plethora of different automotive parts, and there’s been a shortage during the pandemic as demand for personal electronics rose and as production issues, like fires, occurred.

Workers being out sick with COVID and/or COVID-related restrictions can also cause problems with semiconductor-chip production.

“COVID is driving supply constraints in countries that produce semiconductor chips,” Flores told the Freep. “But I can’t say if it’s because employees have a high rate of infection or if it’s the government putting restrictions on plants due to the pandemic.”

This forces automakers to either halt production or build cars without the chips. In the latter scenario, cars are held until the chips can be installed before finally being shipped to dealers.

The shortage has kept new-car inventories tight, thus leading to higher prices for both new and used vehicles.

Some GM plants will remain active on some level, even if production grinds to a halt. The Freep points to Fort Wayne Assembly and Mexico’s Silao Assembly, both of which build light-duty trucks, as examples.

“During the downtime, we will repair and ship unfinished vehicles from many impacted plants, including Fort Wayne and Silao, to dealers to help meet the strong customer demand for our products,” Flores told the paper. “Although the situation remains complex and very fluid, we remain confident in our team’s ability to continue finding creative solutions to minimize the impact on our highest-demand and capacity-constrained vehicles.”

He added: “What we announced this morning is what we know now. I can’t speculate if something will be announced next week or if there’ll be additional impacts. We manage this on a day-to-day basis.”

The Free Press has a full list of affected changes at its site.

[Image: GM]

Tim Healey
Tim Healey

Tim Healey grew up around the auto-parts business and has always had a love for cars — his parents joke his first word was “‘Vette”. Despite this, he wanted to pursue a career in sports writing but he ended up falling semi-accidentally into the automotive-journalism industry, first at Consumer Guide Automotive and later at Web2Carz.com. He also worked as an industry analyst at Mintel Group and freelanced for About.com, CarFax, Vehix.com, High Gear Media, Torque News, FutureCar.com, Cars.com, among others, and of course Vertical Scope sites such as AutoGuide.com, Off-Road.com, and HybridCars.com. He’s an urbanite and as such, doesn’t need a daily driver, but if he had one, it would be compact, sporty, and have a manual transmission.

More by Tim Healey

Comments
Join the conversation
2 of 34 comments
  • ToolGuy ToolGuy on Sep 03, 2021

    Arlington and Flint - I wonder why they prioritized those plants? Background: When I worked for old GM around the turn of the century, I was once given access to the Double Secret profit figures by carline. At the time, you could have eliminated 20% of GM's vehicle offerings and profit would have increased (significantly). [You could have kept going, but we will keep this PG rated.] TL;DR: GM is managed better now than it was two decades ago. (The careful reader will note that Fort Wayne and Silao will also be shipping vehicles.)

  • Jeff S Jeff S on Sep 03, 2021

    GM has lost of its market share especially when Toyota is outselling GM in the US. Eventually GM will become a take over target and that might be what Mary Barra is planning to downsize GM to make them more profitable and look for another car company to merge with. Making GM more profitable will make it more attractive for a potential takeover. My parents and grandparents were and I have been a loyal GM customer for a century (me for 46 years) but I don't like most of GMs current products and their reliability has steadily gone downhill. Ford has some products that I like but they have quality issues as well and Stellantis I won't bother with. I have been overall satisfied with the Hondas that I have owned and would buy another Honda along with Toyota and Mazda.

  • Wolfwagen The last couple of foreign vehicle manufacturers that tried breaking into the U.S. Mainstream Vehicle Market had a very hard time and 1. Couldn't get past the EPA regulation side (Mahindra) or 2. had a substandard product (Vinfast).
  • Midori Mayari I live in a South American country where that is already the case; Chinese brands essentially own the EV market here, and other companies seem unable to crack it even when they offer deep enough discounts that their offerings become cheaper than the Chinese ones (as Renault found when it discounted its cheapest EV to be about 15% cheaper than the BYD Seagull/Dolphin Mini and it still sold almost nothing).What's more, the arrival of the Chinese EVs seem to have turbocharged the EV transition; we went from less than 1% monthly EV market share to about 5% in the span of a year, and it's still growing. And if — as predicted — Chinese EV makers lower their production costs to be lower than those of regular ICE cars in the next few years, they could undercut equivalent ICE car prices with EVs and take most of the car market by storm. After all, a pretty sizeable number of car owners here have a garage where they could charge, and with local fuel and electricity prices charging at home reduces fuel costs by over 80% compared with an ICE car.
  • FreedMike So...Tesla does no marketing except to justify Elon Musk's pay. Mmmmmkay...
  • Daniel J [list=1][*]Would we care if this was Mexico or India? No. The problem is China and it's government.[/*][*]Tariffs are used to some degree to prop up American companies. Yes, things are going to be more expensive, but we already have significant Japanese, S. Korean, and German competition. [/*][*]After years on this website, people still can't wrap their heads around two opposing forces: High Prices and High Wages. Everyone on here is applauding the high wages mandated by unions but complain at the very same time that the cars aren't cheaper. No amount of corporate pay slashing will give you both. "Oh, but I could run the company better". GFL. Go start your own company.[/*][/list=1]
  • SCE to AUX Sports teams pay mediocre players millions, and great players tens of millions. Same thing in the movie industry.People object to these figures, but then line up to buy tickets.I don't see a difference here. The Tesla BoD wouldn't try this outrage if the company was doing poorly. However, consumers might recoil when they hear about it - or not.
Next