Toyota Recalling Over 750,000 Highlander SUVs in the United States

Matt Posky
by Matt Posky

On Thursday, Toyota Motor Corp. confirmed plans to recall the Highlander SUVs over an issue that could cause the front bumper to loosen. The vast majority of the impacted models are parked inside the United States with additional recalls planned for Canada and Mexico.


The manufacturer stated that the recall only affects 2020-2023 model year Toyota Highlander and Highlander Hybrid vehicles — adding that it estimates there are about 751,000 units that need to be dealt with in the U.S.


Problems reportedly stem from the resin front lower bumper cover assembly, which is connected with mounting tabs. Apparently, there is a chance that minor impacts to the lower front bumper cover assembly could cause the mounting tabs to detach from the vehicle. Toyota is worried about possible detachments creating problems for drivers. However, the worst case seems to entail someone running over their own front bumper. But losing car parts on an active roadway can also create opportunities for other drivers to panic and crash.


Toyota plans to have dealers inspect the vehicles’ upper and lower bumper cover mounting tabs (and slots) for signs of damage. Assuming nothing appears to be wrong with either, service centers will install new retention hardware the automaker said is of an improved design.


For vehicles that do show signs of damage, Toyota said it will be replacing the relevant parts before moving onto the new retention hardware. As with all recalls, the work will be conducted free of charge to customers.


Toyota said it plans to notify the affected owners about this issue by late December 2023. However, concerned parties that don’t want to wait to see if their Highlander was one of the models impacted can call the Toyota Brand Engagement Center (1-800-331-4331).


The recall campaign will also be available via the National Highway Traffic Safety Administration (NHTSA) recall website. However, customers will need to have their Vehicle Identification Number (VIN) handy.


[Image: Toyota]

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Matt Posky
Matt Posky

A staunch consumer advocate tracking industry trends and regulation. Before joining TTAC, Matt spent a decade working for marketing and research firms based in NYC. Clients included several of the world’s largest automakers, global tire brands, and aftermarket part suppliers. Dissatisfied with the corporate world and resentful of having to wear suits everyday, he pivoted to writing about cars. Since then, that man has become an ardent supporter of the right-to-repair movement, been interviewed on the auto industry by national radio broadcasts, driven more rental cars than anyone ever should, participated in amateur rallying events, and received the requisite minimum training as sanctioned by the SCCA. Handy with a wrench, Matt grew up surrounded by Detroit auto workers and managed to get a pizza delivery job before he was legally eligible. He later found himself driving box trucks through Manhattan, guaranteeing future sympathy for actual truckers. He continues to conduct research pertaining to the automotive sector as an independent contractor and has since moved back to his native Michigan, closer to where the cars are born. A contrarian, Matt claims to prefer understeer — stating that front and all-wheel drive vehicles cater best to his driving style.

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  • TyL TyL on Oct 27, 2023

    It is regrettable that the automobile industries primary focus for the last two decades has been finding innovative ways to replace metal with plastic, replace leather with plastic, replace rubber with plastic, replace screws with glue, and replace quality with profits...

    • See 3 previous
    • Jeff Jeff on Oct 28, 2023

      Lou_BC--Vegan leather implants?

  • TheEndlessEnigma TheEndlessEnigma on Oct 27, 2023

    Now THAT'S Toyota quality right there!

  • Jonathan IMO the hatchback sedans like the Audi A5 Sportback, the Kia Stinger, and the already gone Buick Sportback are the answer to SUVs. The A5 and the AWD version of the Stinger being the better overall option IMO. I drive the A5, and love the depth and size of the trunk space as well as the low lift over. I've yet to find anything I need to carry that I can't, although I admit I don't carry things like drywall, building materials, etc. However, add in the fun to drive handling characteristics, there's almost no SUV that compares.
  • C-b65792653 I'm starting to wonder about Elon....again!!I see a parallel with Henry Ford who was the wealthiest industrialist at one time. Henry went off on a tangent with the peace ship for WWI, Ford TriMotor, invasive social engineering, etc. Once the economy went bad, the focus fell back to cars. Elon became one of the wealthiest industrialist in the 21st century. Then he went off with the space venture, boring holes in the ground venture, "X" (formerly Twitter), etc, etc, etc. Once Tesla hit a plateau and he realized his EVs were a commodity, he too is focused on his primary money making machine. Yet, I feel Elon is over reacting. Down sizing is the nature of the beast in the auto industry; you can't get around that. But hacking the Super Charger division is like cutting off your own leg. IIRC, GM and Ford were scheduled to sign on to the exclusive Tesla charging format. That would have doubled or tripled his charging opportunity. I wonder what those at the Renaissance Center and the Glass House are thinking now. As alluded to, there's blood in the water and other charging companies will fill the void. I believe other nations have standardized EV charging (EU & China). Elon had the chance to have his charging system as the default in North America. Now, he's dropped the ball. He's lost considerable influence on what the standardized format will eventually be. Tremendous opportunity lost. 🚗🚗🚗
  • Tassos I never used winter tires, and the last two decades I am driving almost only rear wheel drive cars, half of them in MI. I always bought all season tires for them, but the diff between touring and non touring flavors never came up. Does it make even the smallest bit of difference? (I will not read the lengthy article because I believe it does not).
  • Lou_BC ???
  • Lou_BC Mustang sedan? 4 doors? A quarterhorse?Ford nomenclature will become:F Series - Pickups Raptor - performance division Bronco - 4x4 SUV/CUVExplorer - police fleetsMustang- cars
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