By on January 27, 2020

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Ford Motor Co. has agreed to settle a class-action lawsuit with almost 2 million owners and former owners of Focus and Fiesta models equipped with the now infamous six-speed dual-clutch PowerShift transmission. Internally referenced as the DSP6, the unit was a known problem prior to installation. Last year’s scathing report in the Detroit Free Press showed its dark history in gory detail, indicating the automaker had painted itself into a corner and ignored warnings from both engineers and legal advisors not to use the DSP6.

Complaints of vehicles shuddering and stalling, bizarre delays between gear changes, and even full-blown failures to go into gear began streaming in — leaving Ford to pick up the pieces and attempt to downplay the failure as much as possible. Unfortunately, more engineers came forward to bash the transmission over its development and implementation. Johnny-on-the-spot for the topic, the Detroit Free Press recently reported that Ford agreed to settle — with one of the lawyers brokering the deal saying the payout could exceed $100 million.

We’ve also learned how much money Ford spent repurchasing defective vehicles through a voluntary arbitration program conducted during the legal appeal. Court documents state the company bought back 2,666 vehicles for around $47,500,000 between October 2017 and December 2019.  (Read More…)

By on December 6, 2019

2017 Ford Focus Titanium Hatchback, Image: Ford

In July, we covered a scathing report that criticized Ford Motor Co’s usage of the DSP6 dual-clutch transmission found in the third-gen Focus and sixth-gen Fiesta. The hardware was surrounded by controversy, with company insiders highly critical of its implementation. Claims arose that the unit wasn’t performing as intended throughout its development, with corporate lawyers expressing serious doubts as to whether DTC technologies (which were relatively new at the time) were the automaker’s best choice.

Hindsight seems to have proven them right. The PowerShift DSP6 turned out to be a turd the company polished to the best of its ability and then put on sale, leading to more headaches. Officially, the manufacturer has said the vehicles were safe when introduced and have remained so. Still, Ford is well aware of the tranny’s issues; since the problems came to light, the automaker has extended warranties and encouraged service centers to repair their problematic transmissions.

While a kind gesture, some remain concerned that Ford appears to be sweeping the whole issue under the rug. Customers are angry, claiming the automaker should have never put the unit into production — a move that resulted in civil litigation. But that doesn’t appear to have ever been a real possibility. Those who tried to stop the DSP6 claim they were doomed to failure from the start.  (Read More…)

By on August 14, 2019

2015-Ford-Focus-15

Ford took some heat after reports emerged that it was well aware of the issues plaguing the PowerShift transmission found in third-gen Focuses and sixth-gen Fiestas. While the automaker has issued numerous recalls on the vehicles in question, the transmission was never officially included. Instead, Ford provided impacted owners with extended warranties on the problematic DSP6 tranny and issued a software update.

Hoping to quell public outrage, the manufacturer said on Wednesday that it will stretch the warranty on certain 2014-16 model year Focus and Fiesta vehicles by two years and 40,000 miles. It also announced that software updates are incoming for customers who found the six-speed dual clutch a nonstop headache. While not quite a recall, it puts Ford on the hook for transmission repairs some customers had to pay for out of pocket.  (Read More…)

By on July 11, 2019

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Making a mistake while trying to remedy an earlier one is a routine part of the human condition. We’re imperfect creatures and sometimes the easiest solution after a string of foulups is to just sweep something under the rug and hope nobody ever bothers to look there — even though they probably will. Incredibly, this logic can spread to an entire organization and with roughly the same effectiveness.

Earlier this week, Ford issued a safety recall on select Focuses manufactured within the last decade (1.5 million were recalled previously). But not before becoming the subject of a scathing report from the Detroit Free Press claiming the automaker knew the cars had bunk transmissions and did everything in its power to keep that under wraps in order to continue selling them.  (Read More…)

By on May 8, 2017

2018 Volkswagen Atlas, Image: Volkswagen

Three years ago, Volkswagen Group teased attendees at the Vienna Motor Symposium with juicy details of a transmission designed to take fuel efficiency to new heights among the automaker’s higher-torque models. A 10-speed dual-clutch transmission was in the works, it announced, promising mondo improvements in efficiency.

Between then and now, VW changed its mind. As it pursues a strategy of electric vehicles, wide-ranging productivity gains and, ironically, utility vehicles that could make use of it, the 10-speed has vanished from VW’s development portfolio.

The sole example of the multi-cog DCT? Destroyed, according to VW’s powertrain chief. (Read More…)

By on April 21, 2017

BMW 4 Series

To industry watchers, the manual transmission’s future seems as rosy as that of the Steve Miller Band, circa 1983.

Automakers on both sides of the Atlantic and Pacific have pried the stick shift out of an ever-increasing number of vehicles, and some manufacturers have chosen to drop the technology altogether. With market share reaching never-before-seen lows, the three-pedal lifestyle seems headed towards an unavoidable (and imminent) grave.

Blame technology. Blame laziness. Blame yourself.

Over in Munich, the sentiment seems quite similar. BMW has long occupied the ranks of true driver’s cars, but its leaders make no bones about the brand’s eventual abandonment of the row-your-own transmission, even in relatively stick-happy Europe. Lately, even dual-clutch transmissions appear to be in Bimmer’s bad books. And as for an American solution to its manual transmission problem, well, forget that. (Read More…)

By on June 11, 2015

2016 smart fortwo (47)

Those hoping for a Smart crossover/SUV to hit showrooms will be waiting for a while, as there are no near-term plans to expand beyond the city car market.

(Read More…)

By on May 13, 2014

2014 Volkswagen Touareg

Volkswagen enthusiasts could soon have a 10-speed transmission to go with their 10-speed bicycles, as the automaker released more details on its 10-speed DSG unit currently in the works during this year’s Vienna Motor Symposium.

(Read More…)

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