#PartsSupply
Despite Automaker Profits, It Was Another Rough Year for Suppliers
When the pandemic convinced practically every industry to press pause in 2020, supply chains became so crippled that just getting sectors of commerce rebooted became a challenge in itself. It was the business equivalent of a twenty-car pileup, with the automotive industry being hit particularly hard due to the complexity of its own supply lines. While the following year represented an improvement, production failed to stabilize to pre-pandemic levels.
The solution for automakers and dealerships was to begin demanding more money for cars. With vehicles in short supply, the value of new and used models blew through the roof. This move kept automakers largely in the black for 2021, despite a general inability (or unwillingness) to manufacture products at the normal pace. However, it didn’t help suppliers, who are haven’t been able to tack on the same premiums to individual components while still having to cope with rising economic hurdles.
Hyundai Production Stalled After Fatal Supplier Accident
While we fully expected to issue rolling updates on factory shutdowns as industry suppliers struggled to catch up to manufacturers in the aftermath of coronavirus lockdowns, the last few have been impossible-to-predict curveballs.
Honda found itself at the mercy of digital criminals who held its network for ransom, forcing numerous factory shutdowns around the globe as it tried to make sense of the attack. Meanwhile, Hyundai has had to belay assembly in South Korea after an employee at supplier Duckyang Industry Co. fell into the machinery.
The fatal incident stopped production at the supplier, leading to parts shortages at Hyundai that required work stoppages on numerous production lines — including those responsible for the Palisade and Kona.
Subaru Extends Shutdown, Cites Unpredictable Chinese Supply Chains
Subaru is joining the long list of automakers closing shop on account of the coronavirus. Japanese production is being suspended at the automaker’s main plaint in the country’s Gunma prefecture from April 11th through the first of May. It’s also idling the Oizumi engine facility as it announces plans to extend the suspension of its U.S. facility in Indiana. The plant will now be idled through April 20th.
While some of the closures are due to social distancing obligations, the rest is down to parts allocation. Subaru is heavily reliant on components manufactured in China, and it’s still not clear how things are actually going there. What is clear is that Subaru (and plenty of other manufacturers) can’t do without its robust industrial sector operating at full strength. Subaru CFO Toshiaki Okada said in February that “it’s impossible to manufacture cars without China.”
Japanese Earthquake Disruptions Hit North America; GM Idles Four Plants
Four General Motors assembly plants in the U.S. and Canada will be closed temporarily due to supply chain disruptions caused by last week’s earthquakes in Japan.
The automaker announced today that four plants — Spring Hill, Tennessee; Lordstown, Ohio; Fairfax, Kansas; and Oshawa, Ontario — will be idled for two weeks starting on April 25.
Parts Shortages Threaten Production Outside Of Japan
“The ripple effect of the stoppages to supply and production in Japan will be felt in many parts of the world, including the United States, China, and Europe, as many key parts and technology are exported to global operations from Japan, writes IHS Global Insight in a research report. “Disruption to production of parts that are unique and cannot be easily shifted has the potential to hit output badly at several automakers in the near term.”
First to be hit will be Japanese production sites overseas which often import 20 percent or more of their parts from back home.
However, plants owned by U.S. or European companies are not immune.
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