Subaru Extends Shutdown, Cites Unpredictable Chinese Supply Chains

Matt Posky
by Matt Posky

Subaru is joining the long list of automakers closing shop on account of the coronavirus. Japanese production is being suspended at the automaker’s main plaint in the country’s Gunma prefecture from April 11th through the first of May. It’s also idling the Oizumi engine facility as it announces plans to extend the suspension of its U.S. facility in Indiana. The plant will now be idled through April 20th.

While some of the closures are due to social distancing obligations, the rest is down to parts allocation. Subaru is heavily reliant on components manufactured in China, and it’s still not clear how things are actually going there. What is clear is that Subaru (and plenty of other manufacturers) can’t do without its robust industrial sector operating at full strength. Subaru CFO Toshiaki Okada said in February that “it’s impossible to manufacture cars without China.”

Like most Japanese manufacturers, Subaru is being negatively affected by supply chain breakdowns stretching back to when COVID-19 first emerged in China’s Wuhan province. While the People’s Republic is now supposed to be in recovery, according to its own state-backed media, its national leadership expelled U.S. journalists two weeks ago at a time when reliable information was already difficult to come by.

Officially, China has managed to put a cap on the coronavirus, though estimates from Wuhan citizens speaking to Radio Free Asia suggest the death toll and infection rate were much higher than claimed — referencing the large number of urns being delivered to funeral homes and crematoriums as circumstantial evidence.

While the World Health Organization (WHO) supports China’s official coronavirus headcount, that body faces growing criticisms for initially claiming there was no reason to enact travel restrictions — something all countries have since done to curtail the virus’ spread. Bruce Aylward, senior advisor to the Director General of the WHO, also refused to recognize Taiwan as a sovereign nation in a recent interview (before later suggesting it was part of China).

This calls the legitimacy of both China and the WHO’s COVID-19 estimates into question, making it more difficult to predict how the recovery is actually faring in the PRC. Japanese automakers are still noting supply chain issues stemming from factory closures, with some reopened Chinese facilities reportedly operating with a fraction of their normal staff.

Mazda, Mitsubishi, Nissan, Subaru and Toyota have all enacted factory suspensions in Japan. Some of those are in response to localized health concerns aimed at slowing COVID-19’s spread. Others, however, are the direct result of supply chain problems with China and uncertainties as to when components can be reliably sourced from the country. On Monday, vice industry minister Xin Guobin said China’s manufacturing output had returned to between 70 to 90 percent of its normal strength. Still, in the same announcement he also warned other nations to prepare for rather serious supply chain hardships (especially in relation to exports) over the coming weeks.

Japanese automakers have already established the New Coronavirus Countermeasures Automobile Council to contend with virus-related complications. While its primary mission is mitigating COVID-19’s spread through the industrial sector, it also places a strong focus on figuring out how to help car companies navigate supply problems. Even if China has turned a corner, supply chains will take a while to catch up, with a lingering gap in consumer demand.

[Image: Subaru]

Matt Posky
Matt Posky

A staunch consumer advocate tracking industry trends and regulation. Before joining TTAC, Matt spent a decade working for marketing and research firms based in NYC. Clients included several of the world’s largest automakers, global tire brands, and aftermarket part suppliers. Dissatisfied with the corporate world and resentful of having to wear suits everyday, he pivoted to writing about cars. Since then, that man has become an ardent supporter of the right-to-repair movement, been interviewed on the auto industry by national radio broadcasts, driven more rental cars than anyone ever should, participated in amateur rallying events, and received the requisite minimum training as sanctioned by the SCCA. Handy with a wrench, Matt grew up surrounded by Detroit auto workers and managed to get a pizza delivery job before he was legally eligible. He later found himself driving box trucks through Manhattan, guaranteeing future sympathy for actual truckers. He continues to conduct research pertaining to the automotive sector as an independent contractor and has since moved back to his native Michigan, closer to where the cars are born. A contrarian, Matt claims to prefer understeer — stating that front and all-wheel drive vehicles cater best to his driving style.

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  • Luke42 Luke42 on Apr 02, 2020

    "Subaru is heavily reliant on components manufactured in China, and it’s still not clear how things are actually going there." The job I started in January involves dealing with Chinese suppliers. When you have a question like this, you pick up the phone and ask. It's not some big mystery. Yes, you have to be aware of timezones and talk to someone in your supply chain who speaks English, but these folks have their customer service hat on and you're the customer. The fact that it's China doesn't change much, because we're all in this to sell things and make money. I trade emails with engineers and managers in Chinese factories every day. Chinese factories do very dramatically in how much they have their stuff together -- but world-class business all operate pretty similarly across the world. Communicate, navigate, aviate. It's not rocket science, but your priorities in the office is the reverse of your preferences in the cockpit. (In the cockpit, you aviate first.)

  • Conundrum Conundrum on Apr 03, 2020

    "Mazda, Mitsubishi, Nissan, Subaru and Toyota have all enacted factory suspensions in Japan." Who writes this horse manure? Subaru doesn't have a factory in China. Never has had. Oh, I see, it's the same person who informed us Chinese medicine was in the Stone Age, and that their buildings fell over in a light breeze. Right, that authority. And then I get to read the usual American hate against China in the commentary by dopes who haven't got a clue, who forget it was their own corporate people who fell over themselves yanking jobs out of the USA to get product made in China -- cheap. But does logic or memory ever prevail? Not on your nelly. I get fed the same nonsense the US government puts out to its brainwashed citizenry and swallowed whole. Not a surprise - Canada repeats US foreign policy and feeds it to me too, but I don't fall for most of that crap. And I'm not even a Chinaphile myself, but hell, I can tell truth from fantasy. China has treated Canada like complete sh!t on numerous issues, mostly over bogus claims about the quality of our grain and meat exports, but so has the US, with the Mango Mussolini claiming Canadian steel and aluminum exports were a national defence issue or some utter claptrap. And now the US has commandeered a planeload of M95 masks from China that was going to France. With friends like that ... and a health system like that. If anyone with a memory existed amongst the august band who write for TTAC, they'd recall Subaru was denied a license to build a factory in China. They waited too long and then the Chinese decided that Toyota's 16.5% of Subaru at the time meant that Toyota owned Subaru, so denied the application. Gee, that ranks right up there with the illogical commentariat brainpower here -- link below for the truth of the matter. There is NO Subaru China factory - they buy stuff for their CVTs from Schaeffler, a German outfit, with guess what? A factory in China. And no doubt Subaru sources their their intrument panels and various other parts there like piston rings from "international" suppliers. Just like everyone else. Toyota is also saying its Japanese factories are facing a shortage of Chinese parts and may have to halt production. There is this Japanese business website called Nikkei, you know, among others. https://www.japantimes.co.jp/news/2012/11/20/business/subarus-lack-of-china-plant-pays-off/#.Xoau73vQ-dk FCA in Serbia can't make more of its ugly-as-sin Fiat 500L "cars" in Serbia due to lack of Chinese parts, either.

  • Zipper69 Speedmaster may be feeling their collar a little here...
  • Zipper69 So, my '94 Ranger doesn't cut it?
  • GregLocock Since fixed interval servicing costs per km or mile are dwarfed by any other line item except tires and batteries, I think you are barking up the wrong tree, for new vehicle owners at least.
  • Theflyersfan Excellent dealer - 2 years scheduled maintenance included from the dealer (not Mazda) as part of the deal. One warranty repair - a bolt had to be tightened in the exhaust system. Only out of pocket were the winter tires and a couple of seasons of paying to get them swapped on and off. So about $1000 for the tires, $80 for each tire swap and that's it.
  • EBFlex You can smell the desperation.
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