Ford Identifies Source of Dangerous Carbon Monoxide Leak in Police Vehicles

Matt Posky
by Matt Posky

Ford has assembled five squads of investigators to help police departments cope with the growing number of reports of exhaust fumes incapacitating on-duty officers in Explorer-based Interceptor Utility vehicles. While the problem appears to exist in civilian spec SUVs as well, police vehicles are getting the most attention from Ford and the press, especially after the National Highway Traffic Safety Administration cited three wrecked patrol vehicles and numerous drivers looking green in the gills.

The NHTSA ramped up its engineering analysis since then, which could lead to a recall on all Explorer-based models from 2011 to 2017. But Ford hopes to get out ahead of the issue by making good on an earlier promise, dispatching its own investigative teams to ensure police departments don’t look to other automakers the next time they need to replenish their fleets.

According to Ford, it’s already making headway in solving the problem.

Bill Gubing, chief engineer for the Explorer, told the Detroit Free Press Tuesday that Ford investigators are discovering police vehicles with holes and exposed areas near the taillights or rear hatch that could allow carbon monoxide to seep into the cabin of some Interceptor Utility vehicles.

The manufacturer blames improperly installed aftermarket modifications — common on patrol cars — for the improperly sealed cabins. This would explain why the issue affects police vehicles more often than their civilian counterparts, distancing the company from the problem.

Ford has already shored up vehicles at the Auburn Police Department in Massachusetts. Last week the department was forced to remove several SUV from service after carbon monoxide exposure hospitalized three officers. It has since moved onto Austin, Texas, where the local police stopped using SUVs entirely after eight officers became ill.

A department in Portsmouth, New Hampshire expressed similar concerns this week and is considering suspending usage of its own Interceptor Utility fleet until Ford gets around to helping them.

“We are all concerned from the front-line officers all the way up to the chief,” explained Eric Benson, Portsmouth’s training officer. “We want to get this solved. We certainly don’t want to wait until something happens. We want to take all measures we can to ensure that not only all the officers are safe but the public as well.”

Ford stated it would pay for the cost of specific repairs to any police vehicle in any city that experienced similar issues.

“By no means is our investigation complete,” Gubing said in a statement. “We’re doing everything we can to figure out what issues are out there and how we can help.”

The Blue Oval currently carries the largest share of the police vehicle market — but less than it did when the venerable Crown Victoria was still in production. Still, when you have a feather in your cap, you’re going to want to leave it there. Ford’s scramble to right the wrong, as well as its continued broadening of its law enforcement lineup, shows it aims to keep the police on its good side.

Gubing said he doesn’t see any reason for worry among Explorer drivers not wearing a badge. “From a carbon monoxide perspective, the police duty cycle is very different than what a retail customer drives,” he said.

“It creates more combustion gas at the back of the vehicle because the engine’s working harder and faster,” Gubing continued. “At the same time, there are modifications done to the back of the vehicle that certainly provide leak paths when those modifications are not done properly.”

With no holes drilled to affix additional lighting or communication equipment on civilian SUVs, Ford assumes the general public is fine. However, that won’t stop the NHTSA from investigating more than 2,700 complaints of unpleasant exhaust odors in Explorer cabins.

[Image: Ford Motor Company]

Matt Posky
Matt Posky

A staunch consumer advocate tracking industry trends and regulation. Before joining TTAC, Matt spent a decade working for marketing and research firms based in NYC. Clients included several of the world’s largest automakers, global tire brands, and aftermarket part suppliers. Dissatisfied with the corporate world and resentful of having to wear suits everyday, he pivoted to writing about cars. Since then, that man has become an ardent supporter of the right-to-repair movement, been interviewed on the auto industry by national radio broadcasts, driven more rental cars than anyone ever should, participated in amateur rallying events, and received the requisite minimum training as sanctioned by the SCCA. Handy with a wrench, Matt grew up surrounded by Detroit auto workers and managed to get a pizza delivery job before he was legally eligible. He later found himself driving box trucks through Manhattan, guaranteeing future sympathy for actual truckers. He continues to conduct research pertaining to the automotive sector as an independent contractor and has since moved back to his native Michigan, closer to where the cars are born. A contrarian, Matt claims to prefer understeer — stating that front and all-wheel drive vehicles cater best to his driving style.

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  • EBFlex EBFlex on Aug 10, 2017

    Gotta love how Ford never takes credit for anything. If this was only a police Explorer issue, NHTSA wouldn't be investigating all 1.33 million explorers made since 2011. But keep peddling your narrative Ford.

  • OzCop OzCop on Aug 10, 2017

    I give Ford kudos for sending gaggles of engineers out to various police agencies in an attempt to fix the problem. Even if they play a blame game, and decide the issue is not their fault, they are saying they will foot the bill to make the vehicles safe. Not a Ford Fanboi but give credit where credit is due...My favorite cruisers were always of the Mopar variety back in the day...Diplomats excepted...

    • EBFlex EBFlex on Aug 10, 2017

      Ford kudos for designing yet another wildly unsafe vehicle? Ok.....

  • Theflyersfan Matthew...read my mind. Those old Probe digital gauges were the best 80s digital gauges out there! (Maybe the first C4 Corvettes would match it...and then the strange Subaru XT ones - OK, the 80s had some interesting digital clusters!) I understand the "why simulate real gauges instead of installing real ones?" argument and it makes sense. On the other hand, with the total onslaught of driver's aid and information now, these screens make sense as all of that info isn't crammed into a small digital cluster between the speedo and tach. If only automakers found a way to get over the fallen over Monolith stuck on the dash design motif. Ultra low effort there guys. And I would have loved to have seen a retro-Mustang, especially Fox body, have an engine that could rev out to 8,000 rpms! You'd likely be picking out metal fragments from pretty much everywhere all weekend long.
  • Analoggrotto What the hell kind of news is this?
  • MaintenanceCosts Also reminiscent of the S197 cluster.I'd rather have some original new designs than retro ones, though.
  • Fahrvergnugen That is SO lame. Now if they were willing to split the upmarketing price, different story.
  • Oberkanone 1973 - 1979 F series instrument type display would be interesting. https://www.holley.com/products/gauges_and_gauge_accessories/gauge_sets/parts/FT73B?utm_term=&utm_campaign=Google+Shopping+-+Classic+Instruments+-+Non-Brand&utm_source=google&utm_medium=cpc&hsa_acc=7848552874&hsa_cam=17860023743&hsa_grp=140304643838&hsa_ad=612697866608&hsa_src=g&hsa_tgt=pla-1885377986567&hsa_kw=&hsa_mt=&hsa_net=adwords&hsa_ver=3&gad_source=1&gclid=CjwKCAjwrIixBhBbEiwACEqDJVB75pIQvC2MPO6ZdubtnK7CULlmdlj4TjJaDljTCSi-g-lgRZm_FBoCrjEQAvD_BwE
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