The Chevrolet Bolt Is Less Aerodynamic Than an Impala, but Its Designers Don't Care

Steph Willems
by Steph Willems

Green cars should cut through the air like a bird, not a wall, but a team of stylists at General Motors’ South Korean design studio wasn’t thinking of that when they put together the 2017 Chevrolet Bolt.

The main goal of the team crafting the first “affordable” 200-mile electric vehicle was creating a vehicle with enough interior room to satisfy a nation of crossover fanatics. The result? A veritable brick, but a spacious one at that.

The boys and girls in Incheon worked under a tight deadline to get the final product ready for the 2016 North American International Auto Show in Detroit. When complete, the vehicle had a 0.32 coefficient of drag, worse than the Impala’s 0.29 and the Cruze’s 0.28. The slipperiest green vehicle around, the Toyota Prius, enjoys a 0.24 drag coefficient.

While the Bolt won’t win win a medal for its aerodynamics, or lack there of, the team is proud of the interior volume.

“We call it a C-segment interior on a B-segment platform,” lead designer Stuart Norris told Automotive News. “We need to sell more of these electric vehicles, so we need something that has more broad mass appeal.”

One thing crossover buyers don’t think about when they weigh competing models is aerodynamics, so the designers weren’t willing to give up a tall body to reduce drag. Tesla’s EVs make headlines for speed ( and lengthy waits), but Americans carry around a lot of stuff, and any 200-plus mile GM EV with a hatch can’t be cramped.

“It’s a disaster for aero,” Norris said, adding that six versions of the vehicle underwent wind tunnel testing. The team added grille shutters, air dams, underside panels, a spoiler and rear body modifications, then called it a day.

The Bolt’s interior room came by pushing the wheels to the corners, moving the heating and AC units further forward and lowering the floor. Production begins in October, meaning the Bolt beats its Tesla Model 3 competition by a year, though the Tesla has 373,000 orders waiting to be filled.

[Image: General Motors]

Steph Willems
Steph Willems

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  • Dave W Dave W on Aug 11, 2016

    An electric Fit that doesn't have back killing Honda seats? I have to check this out. My winter commute is ~60 miles, top speed limits 50mph (including past a hiway patrol barracks) meaning the distance should work for me.

  • Bd2 Bd2 on Aug 13, 2016

    To really function as a "soccer-mom-mobile", GM will need to come up with a larger, more spacious crossover and it doesn't need to be a straight EV, as one with the Voltec powertrain will do (Buick Electra?).

  • Honda1 Unions were needed back in the early days, not needed know. There are plenty of rules and regulations and government agencies that keep companies in line. It's just a money grad and nothing more. Fain is a punk!
  • 1995 SC If the necessary number of employees vote to unionize then yes, they should be unionized. That's how it works.
  • Sobhuza Trooper That Dave Thomas fella sounds like the kind of twit who is oh-so-quick to tell us how easy and fun the bus is for any and all of your personal transportation needs. The time to get to and from the bus stop is never a concern. The time waiting for the bus is never a concern. The time waiting for a connection (if there is one) is never a concern. The weather is never a concern. Whatever you might be carrying or intend to purchase is never a concern. Nope, Boo Cars! Yeah Buses! Buses rule!Needless to say, these twits don't actual take the damn bus.
  • MaintenanceCosts Nobody here seems to acknowledge that there are multiple use cases for cars.Some people spend all their time driving all over the country and need every mile and minute of time savings. ICE cars are better for them right now.Some people only drive locally and fly when they travel. For them, there's probably a range number that works, and they don't really need more. For the uses for which we use our EV, that would be around 150 miles. The other thing about a low range requirement is it can make 120V charging viable. If you don't drive more than an average of about 40 miles/day, you can probably get enough electrons through a wall outlet. We spent over two years charging our Bolt only through 120V, while our house was getting rebuilt, and never had an issue.Those are extremes. There are all sorts of use cases in between, which probably represent the majority of drivers. For some users, what's needed is more range. But I think for most users, what's needed is better charging. Retrofit apartment garages like Tim's with 240V outlets at every spot. Install more L3 chargers in supermarket parking lots and alongside gas stations. Make chargers that work like Tesla Superchargers as ubiquitous as gas stations, and EV charging will not be an issue for most users.
  • MaintenanceCosts I don't have an opinion on whether any one plant unionizing is the right answer, but the employees sure need to have the right to organize. Unions or the credible threat of unionization are the only thing, history has proven, that can keep employers honest. Without it, we've seen over and over, the employers have complete power over the workers and feel free to exploit the workers however they see fit. (And don't tell me "oh, the workers can just leave" - in an oligopolistic industry, working conditions quickly converge, and there's not another employer right around the corner.)
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