Shimizu: Takata Hasn't Found The Cause Of Airbag Failures

Cameron Aubernon
by Cameron Aubernon

Takata has yet to find the root cause of the defect affecting its airbags; Autoliv will supply replacements to Honda; and Toyota, Mazda and Chrysler are expanding their recalls.

Reuters reports Takata hasn’t found the cause behind the catastrophic failures in its airbags, per testimony given by safety executive Hiroshi Shimizu before Congress Wednesday. That said, Shimizu said his company was of “the strong opinion that (there) is a factor contributing to this defect: which is high humidity, temperature and the life of the product.” He also claimed the ammonium nitrate used in the airbags was safe and stable, though he admitted replacements weren’t coming fast enough.

Meanwhile, competitor Autoliv announced it would supply replacements to Honda for vehicles in the United States. The automaker had mentioned before Congress it was in talks with the supplier and another, Daicel, regarding expanded production to replace modules in a nationwide recall. Autoliv will add capacity in its existing plants, with deliveries to come after six months.

Among the other affected automakers, Chrysler, Toyota and Mazda have stepped up their individual recall efforts. AutoGuide says the subsidiary of Fiat Chrysler Automobiles has called back 149,150 Dodge Ram 1500, 2500 and 3500 models from the 2003 model year, covering Alabama, Florida, Georgia, Hawaii, Louisiana, Mississippi, Texas, and the U.S. territories of American Samoa, Guam, Puerto Rico, Saipan and the Virgin Islands. The National Highway Traffic Safety Administration stated the move wasn’t enough, and is looking at what action to take next.

Over in Japan, Bloomberg reports Toyota is recalling 190,000 affected vehicles in its local market and in China. The recall comes on the news of a catastrophic detonation at a junkyard of a Takata airbag inside a 2003 WiLL Cypha; the detonation was part of the procedures outlined by Japan’s Automobile Recycling Law, which also requires dismantlers to report any problem to the automaker to determine if a recall is necessary.

Finally, The Detroit News says Mazda is recalling 40,000 more vehicles — including the 2003-2007 Mazda6, 2004-2008 RX-8, 2006-2007 Mazdaspeed6, 2004-2005 MPV and 2004 B-Series — in Florida, Hawaii, Mississippi, Louisiana, Georgia, Texas and Alabama. The automaker previously recalled 44,000 units in the U.S. and 2,600 in Puerto Rico.

Cameron Aubernon
Cameron Aubernon

Seattle-based writer, blogger, and photographer for many a publication. Born in Louisville. Raised in Kansas. Where I lay my head is home.

More by Cameron Aubernon

Comments
Join the conversation
5 of 17 comments
  • Norman Yarvin Norman Yarvin on Dec 06, 2014

    Uh, "...the ammonium nitrate used in the airbags..."? Isn't that the problem right there? They used ammonium nitrate, a hygroscopic material. It's "stable" in the sense that it won't decompose under normal circumstances; but it absorbs water from the atmosphere and, above a certain humidity, turns itself into a little puddle. Then as it dries out, it recrystallizes into a different form. Presumably they tried to seal water out of the airbags; but seals often fail over time, or are flawed from the start; and lots of materials (like plastic films) which seem impervious to water actually let it slowly diffuse through. Once moisture has gotten in, this process (absorbing water and turning into a liquid, then drying out and recrystallizing) would repeat itself every day, due to the humidity dropping during the day then rising at night. (With a constant amount of moisture present, humidity falls when the temperature rises.) In the airbags, they must have mixed the ammonium nitrate with something else, as pure ammonium nitrate is not a suitable propellant. And the exact nature of the mixture must have been important. The more finely divided the material, the faster the boom. The changing shape of the ammonium nitrate must have played havoc with whatever they'd done to control the speed of the boom. I don't know how they could ever have thought this would work. If they didn't get problems with exploding too fast, they'd have gotten problems with exploding too slow. (And I wouldn't be surprised if the latter also sometimes turned out to be a problem with these airbags.) But ammonium nitrate is among the cheapest of materials, which is presumably why they tried to make it work.

  • Andrewa Andrewa on Dec 07, 2014

    Well, you know how everything is bigger and better in Texas? The biggest non nuclear bang ever to happen in the US occurred in Texas and the stuff that made the bang? Ammonium nitrate that someone had wet with steam to try and put it out as it was on fire!

    • See 2 previous
    • Petezeiss Petezeiss on Dec 08, 2014

      @andrewa The damage from the Texas City explosion was actually compared in contemporary news accounts to Nagasaki. By people who'd seen Nagasaki. Holy crap...

  • Lorenzo Heh. The major powers, military or economic, set up these regulators for the smaller countries - the big guys do what they want, and always have. Are the Chinese that unaware?
  • Lorenzo The original 4-Runner, by its very name, promised something different in the future. What happened?
  • Lorenzo At my age, excitement is dangerous. one thing to note: the older models being displayed are more stylish than their current versions, and the old Subaru Forester looks more utilitarian than the current version. I thought the annual model change was dead.
  • Lorenzo Well, it was never an off-roader, much less a military vehicle, so let the people with too much money play make believe.
  • EBFlex The best gift would have been a huge bonfire of all the fak mustangs in inventory and shutting down the factory that makes them.Heck, nobody would even have to risk life and limb starting the fire, just park em close together and wait for the super environmentally friendly EV fire to commence.
Next