The Revolution Of The Car Industry: Kit Cars

Bertel Schmitt
by Bertel Schmitt

Within the next ten years, the car industry will change more than in the past fifty years. At least at Volkswagen, says Audi Chief Rupert Stadler. Platforms are a thing of the last century. The future of the car industry is kit cars. Or make that cars designed and built using elements of a common kit architecture. Currently, there are two families of erector kits which can be assembled into all kinds of cars at Volkswagen. They have Teutonic names like “Modularer Querbaukasten” (MQB) and “Modularer Längsbaukasten” (MLB). Porsche is developing a “MMB” (Modularer Mittelbaukasten) for Mittelmotor (mid-engined) cars. Or possibly a MSB (Modularer Standardbaukasten), which could be the Mutter of all Baukasten.


Audi is already working with the MLB architecture. This coming year, Volkswagen will start using the MQB. Says Automobilwoche [sub]:

“The Modulare Querbaukasten will provide at least 43 models of Volkswagen, Audi, Skoda and Seat with the same components: Underbody, axles, drivetrains. Europe’s largest automaker wants to become more flexible, wants to react faster to changing customer demands and wants to save 30 percent of costs. Michael Macht, chief of production, calls it a ‘milestone’.”

Success and failure of a car company will be decided in the emerging markets. This is where the growth is. But this is also where a lot of small cars change hands and the smaller the car, the bigger the need for creative cost control. VW chief Martin Winterkorn said: „In the car business, staying power is built on a better cost structure.“

The new kit architecture „is more than a new technology, it is a strategic weapon,” said Ulrich Hackenberg, chief of Volkswagen’s Research and Development. It also allows to build niche cars and to react to regional differences without reinventing the wheels. Audi alone will increase its model count from 38 today to 50 by 2020.

A new production engineering is inherent to the kit architecture. Volkswagen plants worldwide are being currently changed to accommodate the kit, and to become nodes in a larger production kit architecture.

If people think of badge engineering, then they are misguided, says Hackenberg:

“The creativity of engineers and designers of the different brands remains unencumbered. In the contrary. It is more welcome and more demanded than ever before.“

Bertel Schmitt
Bertel Schmitt

Bertel Schmitt comes back to journalism after taking a 35 year break in advertising and marketing. He ran and owned advertising agencies in Duesseldorf, Germany, and New York City. Volkswagen A.G. was Bertel's most important corporate account. Schmitt's advertising and marketing career touched many corners of the industry with a special focus on automotive products and services. Since 2004, he lives in Japan and China with his wife <a href="http://www.tomokoandbertel.com"> Tomoko </a>. Bertel Schmitt is a founding board member of the <a href="http://www.offshoresuperseries.com"> Offshore Super Series </a>, an American offshore powerboat racing organization. He is co-owner of the racing team Typhoon.

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  • Bumpy ii Bumpy ii on Aug 08, 2011

    So, has anyone ever made a 'universal' platform that didn't weigh more than a dedicated design would have?

    • Cdotson Cdotson on Aug 08, 2011

      The Chrysler K-platform was pretty nearly "universal" and I don't recall anything built on a K to be what I would consider heavy. Besides, wasn't the K platform one of the first implementations of this strategy VW is implementing? It certainly led to Chrysler having a profitable 15+ year run before being raped and pillaged. VW's ideas aren't new, they're just successfully implemented so rarely VW can make them newsworthy.

  • JMII JMII on Aug 08, 2011

    How many of VAG current vehicles are based on some version of the Golf? They are all share the 2.0T engine as well. GM's problem is they started with a crummy base then slapped different badges on it, plus in most cases they didn't even try to make them look or function differently. Thus instead of just one lame car they have four versions of it for sale. I too wish true kit cars would make a come back... however I'm one those crazy people that thought the idea of a Pontiac Fiero with a Lambo kit (+ V8 in the back) was a downright awesome idea.

  • Bkojote Allright, actual person who knows trucks here, the article gets it a bit wrong.First off, the Maverick is not at all comparable to a Tacoma just because they're both Hybrids. Or lemme be blunt, the butch-est non-hybrid Maverick Tremor is suitable for 2/10 difficulty trails, a Trailhunter is for about 5/10 or maybe 6/10, just about the upper end of any stock vehicle you're buying from the factory. Aside from a Sasquatch Bronco or Rubicon Jeep Wrangler you're looking at something you're towing back if you want more capability (or perhaps something you /wish/ you were towing back.)Now, where the real world difference should play out is on the trail, where a lot of low speed crawling usually saps efficiency, especially when loaded to the gills. Real world MPG from a 4Runner is about 12-13mpg, So if this loaded-with-overlander-catalog Trailhunter is still pulling in the 20's - or even 18-19, that's a massive improvement.
  • Lou_BC "That’s expensive for a midsize pickup" All of the "offroad" midsize trucks fall in that 65k USD range. The ZR2 is probably the cheapest ( without Bison option).
  • Lou_BC There are a few in my town. They come out on sunny days. I'd rather spend $29k on a square body Chevy
  • Lou_BC I had a 2010 Ford F150 and 2010 Toyota Sienna. The F150 went through 3 sets of brakes and Sienna 2 sets. Similar mileage and 10 year span.4 sets tires on F150. Truck needed a set of rear shocks and front axle seals. The solenoid in the T-case was replaced under warranty. I replaced a "blend door motor" on heater. Sienna needed a water pump and heater blower both on warranty. One TSB then recall on spare tire cable. Has a limp mode due to an engine sensor failure. At 11 years old I had to replace clutch pack in rear diff F150. My ZR2 diesel at 55,000 km. Needs new tires. Duratrac's worn and chewed up. Needed front end alignment (1st time ever on any truck I've owned).Rear brakes worn out. Left pads were to metal. Chevy rear brakes don't like offroad. Weird "inside out" dents in a few spots rear fenders. Typically GM can't really build an offroad truck issue. They won't warranty. Has fender-well liners. Tore off one rear shock protector. Was cheaper to order from GM warehouse through parts supplier than through Chevy dealer. Lots of squeaks and rattles. Infotainment has crashed a few times. Seat heater modual was on recall. One of those post sale retrofit.Local dealer is horrific. If my son can't service or repair it, I'll drive 120 km to the next town. 1st and last Chevy. Love the drivetrain and suspension. Fit and finish mediocre. Dealer sucks.
  • MaintenanceCosts You expect everything on Amazon and eBay to be fake, but it's a shame to see fake stuff on Summit Racing. Glad they pulled it.
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