Hammer Time: The Boss Killed My Car

Steven Lang
by Steven Lang

Your worst nightmare. A pleasant drive along a yawning rural two-laner is met by a sudden ‘jolt!’ You quickly take your foot off the accelerator. Was it a transmission shudder? A miss in the engine? Some gravitational push from a UFO? After a couple of mini-jolts it looks like problem number one. You do what you can to not stress the tranny. But it gets worse and worse until ‘jolt!’ ‘JOLT!’ ‘Veeeee!!!!’ The engine spins over to the high rpm’s with nothing left to propel it. The tranny is toast… and now the fun begins.

I saw this one coming. I had changed the tranny fluid on the Honda Insight the prior August and had seen the unmistakable sign. Little bits of metal microns that had accumulated on a magnetic drain bolt. It was about the size of a dime and only slightly thicker than one. Some trannies can take that bit of wear without a hitch (V8 RWD domestics in particular). But not the CVT on a 1st generation Honda Insight. Not a chance. Once I saw the bit sized metal gloop, I knew it was time to start shopping around.

For the next few months I frequented…

1) Ebay

2) Craigslist

3) Car-part.com

4) IAA (large salvage auction)

5) Copart (an even larger salvage auction)

6) Insight Central (enthusiast site)

The first two are known by everyones mother. Numbers three through six are more ‘enthusiast’ focused.

Carpart is an enormous database that links to thousands of junkyards throughout the country. I refer folks to this site all the time. Most car owners who have mainstream vehicles and simply want a part, instead of a whole car, will find ‘the deal’ there. If you just need a common part and don’t want to go through the parts store or dealership, look no further.

IAA (Insurance Auto Auctions) is an auto auction that goes through over 1.2 million vehicles a year. They serve the public as well. In fact you can see multiple pictures of the inventory online and visit their locations if you need more information about a specific vehicle. I find them especially useful since the VIN number combined with a Carfax report will let me see the dealer maintenance history on most vehicles at their sales. This is perfect when you need to replace the tranny on a rare car… like yours truly.

Copart is also a salvage auction. However they only serve dealers. If you can’t find what you need in the first four places, you may find a friend at a junkyard or a mechanic’s shop. A number of transmission and engine repair facilities will actually buy the whole car. Take the part they need. Run a little small parts business on Craigslist. Then send it to the crusher or a nearby junkyard when they get tired of looking at it. If you ever wonder why a tranny shop may have a long wooden fence along the back of their lot, it’s because of all the parts cars.

Finally you have the enthusiast site. Ones that specialize in older or classic vehicles are treasure troves. You may find the part along with a lot of useful tips about what to look for when purchasing it. The late model enthusiast sites? It depends. The more enthusiasts. The greater the chance for a good find.

As for that Honda Insight? I found a spare one on Craigslist. Less than 40k on a dealership tranny along with a perfectly drivable vehicle attached to it. Salvage title. Asking $2500 with several months of reposts.. After a bit of friendly haggling we settled at $1800. I drove it for about an hour to make sure everything was up to snuff. The seller hauled it back to my place and 10k miles later my Insight is still shifting like brand new.

As for the rest of the car? That’s part two. High voltage. The Bonneville salt flats. Racing shells. Engine storage. You know… the good stuff!

Steven Lang
Steven Lang

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  • Ghillie Ghillie on Jun 15, 2011

    Steven - I'm no engineer, but the drawing you've used looks to me like a manual transmission Insight engine, not CVT. Am I right? As a frequenter of Insight Central, I have not noticed CVT failure being reported as a particular problem as it has been with other vehicles. I suspect that the very light weight of an Insight means less wear on the CVT. However, your experience shows that it certainly does happen.

    • Steven Lang Steven Lang on Jun 15, 2011

      The light weight does certainly help. Judging from the utter lack of Insight CVT's, I'm thinking that the failure rate for this vehicle may not even be statistically accurate. My particular one failed right around 175k. I don't consider that too bad for what was then a rare vehicle. The 1st gen Civic Hybrids don't have near as good of a record. But they haul about 40% more weight than the Insight.

  • Rpn453 Rpn453 on Jun 17, 2011
    Less than 40k on a dealership tranny along with a perfectly drivable vehicle attached to it. The only way to know the actual mileage of an engine or transmission! Good find.
  • ToolGuy 9 miles a day for 20 years. You didn't drive it, why should I? 😉
  • Brian Uchida Laguna Seca, corkscrew, (drying track off in rental car prior to Superbike test session), at speed - turn 9 big Willow Springs racing a motorcycle,- at greater speed (but riding shotgun) - The Carrousel at Sears Point in a 1981 PA9 Osella 2 litre FIA racer with Eddie Lawson at the wheel! (apologies for not being brief!)
  • Mister It wasn't helped any by the horrible fuel economy for what it was... something like 22mpg city, iirc.
  • Lorenzo I shop for all-season tires that have good wet and dry pavement grip and use them year-round. Nothing works on black ice, and I stopped driving in snow long ago - I'll wait until the streets and highways are plowed, when all-seasons are good enough. After all, I don't live in Canada or deep in the snow zone.
  • FormerFF I’m in Atlanta. The summers go on in April and come off in October. I have a Cayman that stays on summer tires year round and gets driven on winter days when the temperature gets above 45 F and it’s dry, which is usually at least once a week.
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