Toyota Recalling Over 750,000 Highlander SUVs in the United States

Matt Posky
by Matt Posky

On Thursday, Toyota Motor Corp. confirmed plans to recall the Highlander SUVs over an issue that could cause the front bumper to loosen. The vast majority of the impacted models are parked inside the United States with additional recalls planned for Canada and Mexico.


The manufacturer stated that the recall only affects 2020-2023 model year Toyota Highlander and Highlander Hybrid vehicles — adding that it estimates there are about 751,000 units that need to be dealt with in the U.S.


Problems reportedly stem from the resin front lower bumper cover assembly, which is connected with mounting tabs. Apparently, there is a chance that minor impacts to the lower front bumper cover assembly could cause the mounting tabs to detach from the vehicle. Toyota is worried about possible detachments creating problems for drivers. However, the worst case seems to entail someone running over their own front bumper. But losing car parts on an active roadway can also create opportunities for other drivers to panic and crash.


Toyota plans to have dealers inspect the vehicles’ upper and lower bumper cover mounting tabs (and slots) for signs of damage. Assuming nothing appears to be wrong with either, service centers will install new retention hardware the automaker said is of an improved design.


For vehicles that do show signs of damage, Toyota said it will be replacing the relevant parts before moving onto the new retention hardware. As with all recalls, the work will be conducted free of charge to customers.


Toyota said it plans to notify the affected owners about this issue by late December 2023. However, concerned parties that don’t want to wait to see if their Highlander was one of the models impacted can call the Toyota Brand Engagement Center (1-800-331-4331).


The recall campaign will also be available via the National Highway Traffic Safety Administration (NHTSA) recall website. However, customers will need to have their Vehicle Identification Number (VIN) handy.


[Image: Toyota]

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Matt Posky
Matt Posky

A staunch consumer advocate tracking industry trends and regulation. Before joining TTAC, Matt spent a decade working for marketing and research firms based in NYC. Clients included several of the world’s largest automakers, global tire brands, and aftermarket part suppliers. Dissatisfied with the corporate world and resentful of having to wear suits everyday, he pivoted to writing about cars. Since then, that man has become an ardent supporter of the right-to-repair movement, been interviewed on the auto industry by national radio broadcasts, driven more rental cars than anyone ever should, participated in amateur rallying events, and received the requisite minimum training as sanctioned by the SCCA. Handy with a wrench, Matt grew up surrounded by Detroit auto workers and managed to get a pizza delivery job before he was legally eligible. He later found himself driving box trucks through Manhattan, guaranteeing future sympathy for actual truckers. He continues to conduct research pertaining to the automotive sector as an independent contractor and has since moved back to his native Michigan, closer to where the cars are born. A contrarian, Matt claims to prefer understeer — stating that front and all-wheel drive vehicles cater best to his driving style.

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  • TyL TyL on Oct 27, 2023

    It is regrettable that the automobile industries primary focus for the last two decades has been finding innovative ways to replace metal with plastic, replace leather with plastic, replace rubber with plastic, replace screws with glue, and replace quality with profits...

    • See 3 previous
    • Jeff Jeff on Oct 28, 2023

      Lou_BC--Vegan leather implants?

  • TheEndlessEnigma TheEndlessEnigma on Oct 27, 2023

    Now THAT'S Toyota quality right there!

  • Rover Sig 2021 Jeep Grand Cherokee Limited, like my previous JGC's cheap to keep (essentially just oil, tires) until recent episode of clunking in front suspension at 50K miles led to $3000 of parts replaced over fives visits to two Jeep dealers which finally bought a quiet front end. Most expensive repair on any vehicle I've owned in the last 56 years.
  • Bob Hey Tassos, have you seen it with top down. It's a permanent roll bar so if it flips no problem. It's the only car with one permanently there. So shoots down your issue. I had a 1998 for 10 years it was perfect, but yes slow. Hardly ever see any of them anymore.
  • 3-On-The-Tree 2007 Toyota Sienna bedsides new plugs, flat tire on I-10 in van Horn Tx on the way to Fort Huachuca.2021 Tundra Crewmax no issues2021 Rav 4 no issues2010 Corolla I put in a alternator in Mar1985 Toyota Land Cruiser FJ60 280,000mi I put in a new radiator back in 08 before I deployed, did a valve job, new fuel and oil pump. Leaky rear main seal, transmission, transfer case. Rebuild carb twice, had a recall on the gas tank surprisingly in 2010 at 25 years later.2014 Ford F159 Ecoboost 3.5L by 80,000mi went through both turbos, driver side leaking, passenger side completely replaced. Rear min seal leak once at 50,000 second at 80,000. And last was a timing chain cover leak.2009 C6 Corvette LS3 Base, I put in a new radiator in 2021.
  • ChristianWimmer 2018 Mercedes A250 AMG Line (W177) - no issues or unscheduled dealer visits. Regular maintenance at the dealer once a year costs between 400,- Euros (standard service) to 1200,- Euros (major service, new spark plugs, brake pads + TÜV). Had one recall where they had to fix an A/C hose which might become loose. Great car and fun to drive and very economical but also fast. Recently gave it an “Italian tune up” on the Autobahn.
  • Bd2 Lexus is just a higher trim package Toyota. ^^
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