#1 Ford 2008 (12 million vehicles)
In February of 2008, Ford issued the industry’s largest-ever recall, affecting Lincoln and Mercury SUVs, pickups, cars, and vans of model years ‘93 to ‘04. The lowly cruise-control switch was behind this mother-of-all do-overs. It had a nasty habit of catching fire, sometimes hours after the vehicle had been parked and turned off. Owner response, however, has been slow, so in a rare move Ford reissued the recall in September of 2008 for the 5 million vehicles still unrepaired.
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