By on March 7, 2010

In the TTAC Pedal Series “Toyota Gas Pedal Fix Simulated: Friction Reduced, But By Too Much”, I anticipated that the crude shim fix for the recalled CTS “sticky pedals” would result in an uncomfortable pedal feel at the least and  quite possibly unsafe characteristics at worst. A quick refresher: a carefully controlled degree of friction (hysteresis) is essential in an e-pedal, otherwise smooth changes and maintaining steady states in throttle position become difficult if not impossible. I wrote: “Undoubtedly, Toyota’s intended degree of friction will be compromised by this fix, to one degree or another. And drivers may find the fix unpleasant or uncomfortable, also to some degree or another. Clearly, this fix is a band aid to fix the intrinsic limitations of this design.”

I’ve been counting the days until someone complained about the results of the pedal fix. Yesterday it came, from TTAC reader JAQUEBAUER:

My daughter took her 2009 Camry in to the dealer today for the Gas Pedal recall, and were very surprised and disjointedness with the “fix” that Toyota has chosen for this problem. We picked the car up, getting the keys and a copy of the repair order from the cashier. We were not told about any precautions to take or be aware of changes in the operation of the car. The Repair order indicated that the cars computer was reprogrammed, and some work was done on the gas pedal. I asked her to test drive the car in the dealers parking lot before she went home, to check for any problems.

There were 2 issues she found unacceptable, that I want to talk about here. (Read More…)

By on March 3, 2010

Here’s TTAC’s and the web’s only complete guide to Toyota’s gas pedals (so far), with tear downs, pictures, analysis, explanation, the shim fix, and commentary, all consolidated into one portal:

Part 1: Exclusive: TTAC Takes Apart Both Toyota Gas Pedals: Tear down of both the recalled CTS pedal assembly and the non-recalled Denso pedal assembly. Note: Assumptions and conclusions in this initial tear down lack the more complete understanding of the importance of the friction arm aspect of the CTS unit.

Part 2: Toyota Gas Pedal Fix Explained – With Exclusive Photos: Describes Toyota’s proposed fix for the recalled CTS gas pedal assembly, with detailed photos and graphics. Explains the significance of the friction arm assembly and its limitations.

Part 3: Toyota Gas Pedal Fix Simulated – Friction Reduced, By Too Much?: TTAC simulates the fix prescribed by Toyota for the recalled CTS pedal assembly, and notes how the fix changes the degree of friction, and the possible unintended result. With detailed pictures

Part 4: Why Toyota Must Replace Flawed CTS Gas Pedal With Superior Denso Pedal: Detailed analysis with pictures of the two pedal assemblies, an explanation as to why the Denso design is superior, and a call for having all CTS pedals replaced with the Denso pedal.

Part 5: TTAC Does The Toyota Pedal Shim Fix:  Stop Gap Solution At Best: Toyota’s solution is carried out here with detailed pictures, the whole Toyota document detailing the fix, and our commentary.

Part 6: Toyota Floor Mat/Gas pedal Recall Includes Computer Reflash And Trimming Of Gas Pedals: Info on the details of the floor mat/gas pedal interference recall.

Part 7: Toyota Recall  Creates Unintended Accelerator Consequences: As predicted in Part 4 (above), the CTS shim fix reduces the carefully designed amount of friction required for comfortable and smooth pedal action to the point where pedal action may now be jerky and potentially unsafe.

(Thanks to you-know-who-you-are for access to these parts and info)

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