Piston Slap: The Sable Preservation Society? (Part II)

TTAC Commentator Halftruth writes:

Hey Sajeev,

I’m trying to help my aunt out with her Mercury Sable, which has a 3.0-liter Duratec engine. It has an oil leak from the front passenger side which I believe is coming from the timing chain cover. How hard is this repair and what else should I look for if, say, the leak is not the cover or oil pan? I have checked the valve covers, oil press sender, and cam sensors — all dry.

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Ace of Base: 2019 Ford Fusion S

When the current-generation Fusion appeared for 2013, its Aston Martin styling was a cold glass of water in the face of milquetoast midsized family sedans. Part of Alan Mulally’s “One Ford” plan, the stylish car added zest to a bland segment.

Now, with recently minted CEO Jim Hackett having decreed the Mustang to be Ford’s only car worth keeping, the Fusion has been left to weather crushing competition from competitors that have undergone significant renewals – twice, in some cases.

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2015 Ford Fusion SE 2.5 Rental Review

The dog startled me, as much as I likely startled him. A blind corner coming over a rise, a low-hanging tree branch, and a bit too much aggression on early morning dew-sparkled tarmac conspired to pucker canine and human alike. The stability control kicked in moments after oversteer presented too much of the Fusion’s glowing taillights to Fido.

No, you aren’t reading the wrong review. It’s simply been too long since I’ve driven any car as the mobile portion of my personal fleet is of the SUV and minivan variety — none of which has a sporting ride height. The sports car in my fleet has been a shelf for a couple years now, falling victim to cascading failures, including the “can’t take two kids and their gear to soccer practice in a Miata” fault that has doomed so many sportscars for generations. So to be let loose on magnificent backroads in any low-slung car is exhilarating.

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Piston Slap: I Like the Sprite in You?

Nicholas writes:

A friend recently acquired the carcass (very deliberate choice of words) of a Bugeye Sprite. We were discussing what engine might go into it, and I was thinking that the turbo three-cylinder Ecotec would be a light but sufficiently powerful choice. However, I know very little about what is involved in turning an engine 90 degrees to run the rear wheels.

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Piston Slap: Start With Spark Plugs!

Done Duratec’d Out? (photo courtesy: Supaman)

TTAC Commentator Supaman writes:

Hi Sajeev,

Haven’t visited TTAC in a while but I’m back! My Mazda 6 has now crossed the 101k mileage marker and all your nuggets of wisdom have helped keep this classic functional and beautiful. However, there’s another problem rearing its head that has plagued even the Mazda forums I’ve visited for a resolution.

It involves the car’s driveability at anything below 3000 rpm. Doesn’t matter whether the engine is just warming up or at operational temperature, the car will hesitate (sometimes violently) in a stuttering/bucking fashion when accelerating from a stop through the gears until I crest that magic 3000 mark on the tach. Out on the highway, passing in top gear is almost impossible because of the engine’s hesitation if revs fall below that number, requiring a downshift to 4th to keep them up. At first I thought my manual skills were to question but then I never started experiencing this issue until around the 87,000 mile mark. It has since gotten worse. Sometimes the bucking is enough to trigger the CEL but then it always goes away after a while.

Browsing the forums I’ve tried everything from cleaning the MAF sensor, fuel injector cleaner, throttle body cleaning as well as replacing the O2 sensor. I’ve narrowed it down to either spark plugs (some forum members replaced theirs but the problem came back hours later), the coils or possibly a vacuum leak. One post I read indicated a potential cylinder misfire. Even Mazda dealers were confounded.

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Piston Slap: A Tribute to the Mariner's Idle Escape? (PART II)

We had two updates to a previous Piston Slap this weekend, surprisingly within two hours of each other. Let’s hear from the OP first:

TTAC Commentator sundvl76 writes:

Sajeev, reporting back:

You may be interested in this, if for no other reason than to add to your diagnostic toolbox; my experience certainly can’t be unique: Several comments below your post also suggested the motor mount(s) as the problem. I more recently discussed this with a professional wrench acquaintance, who also said that the mounts can be expected to go south after ~80K miles; he suggested using a padded floor jack to lift slightly on the engine during a time when I detected the “rough” idle (the oil pan on this vehicle, and maybe all Duratec engines, is waffled cast aluminum). Bingo! The vibration ceased when I did that.

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Piston Slap: A Tribute to the Mariner's Idle Escape?

TTAC Commentator sundvl76 writes:

Sajeev,

Your post of 2 Mar 2011 was a great explanation regarding the cause of the “T” joint oil leak I’ve been experiencing. No one on any of the normal Ford sites has been able to pinpoint the problem, so I thank you for the information. (I’d discovered the source, but didn’t know the cause/fix until your post.) TTAC is now on my Favorites list!

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Piston Slap: Gently Tapping, Tapping at My Ranger's Door?

Dave writes:

Hi Sajeev,

This is the second question I’ve asked on here, and while I didn’t even follow the advice I received last time and here I am again! Last time I was asking about a sporty car, and I ended up getting a 2007 Ford Ranger, 2.3L, 5 speed, with all of 35,000 miles on it. It is a regular cab with nothing extra on it, a real throw back, manual windows, no AC, a nice basic truck with nothing to go wrong right?

Wrong.

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(VERY LATE) Monday Mileage Champion: 2002 Ford Taurus

Tauruses are the kudzu of cars here in the South.

You find them everywhere to the point that you never ever notice em’. At the Waffle House. At the Coke Museum. At Braves games, and most definitely at the heavily suburbanized neighborhoods of metro-Atlanta.

To be perfectly frank about it, Atlanta has always seemed to be a Taurus-tee type of place. Popular, affordable, a little bland, and just plain functional. Tough to hate. Tough to love. Such is the case of the Taurus.

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Piston Slap: Hello Kitty! Contouring the American Mondeo's Future?

TTAC commentator sastexan writes:

Sajeev,

You proved yourself smart by changing over to the older rod shift transmission linkage on your Cougar SVT. My shift cables are broken again – although this time probably due to the 1st mechanic’s ineptitude and unwillingness to finish the job he started and align it correctly. The end that attaches to the shifter is worn out so the shifter keeps popping off the cable end – which was interesting to reconnect while I was driving in stop and go traffic on the (in)famous Washington Beltway. Unfortunately, the plastic insert on the Contour cables is not replaceable – the only way to fix it is to replace the entire cable set – which is a giant PITA. Oh well.

I also talked to Terry Haines, the transmission guy – if you haven’t heard of him before, he’s a former Ford engineer who has his own shop now, mostly working on MTX75 transmissions. He rebuilt my transmission at 100k, upgraded the shift forks, put in a quaife, replaced two syncros that were going bad. He walked me through the procedure to replace the shift cables (more than I can handle) and we also discussed why the Duratec V6s are puking rods – he unequivocally believes that it is due to the powdered metal connecting rods Ford started using around ’97 – he said that some spec must have changed because earlier Duratec have no con rod issues. In his teardown of motors, he said all the ones that have thrown rods had nothing to do with oil starvation – it all had to do with the con rods stretching out of spec and causing spun bearings then snapping the con rods. He also said SVT engines are more susceptible, due to higher compression and typically harder lives. And he said that the 3L upgrades everyone is doing has the same con rods and is just as at risk – Ford just ignored the problem in the Duratec.
Since you have plans for your Cougar, thought you would be interested in this line of thinking.

Sajeev answers:

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One Thousand Miles, Thirteen Guitars, and One Night In A Transit Connect: Coda

This is a continuation: part one is here.

After leaving the studio in St. Louis Saturday night, I found myself with the luxury of having absolutely nothing to do until one o’clock the following day. My guitars were locked up, I’d left my laptop at home, and I didn’t have so much as a magazine to read. This was not by accident. Sometimes it’s important to have no plans, to deliberately encounter what I think of as a “null state”.

The Transit Connect and I wandered past Forest Park, where just a few blocks separate gated-off private streets and boarded-up low-income housing. The white panel van is welcome everywhere; it is universally recognized as a vehicle driven by the service class. I waved at a security guard who silently swung a huge wrought-iron barrier out of the way and let me into his deliberately isolated neighborhood. Twenty minutes later, two vicious-looking men in a street full of broken-down cars and idle observers stopped their hand-waving disagreement to let me through. I am nobody in particular. I am here to fix, install, adjust, clean.

The invisibility conferred upon me by this little van made me think of all the times I had felt invisible in my youth, cleaning tables in restaurants, working on construction sites, bagging groceries. I realized that I could stop and sleep anywhere, that this van could come to a halt in an industrial-center parking lot or out in front of the largest home in St. Louis. This was freedom: I am nobody, and I have nothing to do.

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One Thousand Miles, Thirteen Guitars, and One Night In A Transit Connect, Verse One

This is not a review of the Transit Connect. That’s coming next month courtesy of another TTAC writer. This is a story about childhood, loneliness, obsession, friendship, the Gateway Arch and its ridiculous security humiliations, and what happens when four old white guys play a Rage Against The Machine song in a state-of-the-art studio. You’ve been warned.

There’s this company, you see, called St. Louis Music. If you’ve ever heard of Dan Armstrong, Ampeg, or Crate, you’ve heard of “SLM”. They used to make good stuff, and they made a lot of it in the United States. During the Seventies, the product quality of many US-made items was in the toilet. The Big Two of American guitars, Gibson and Fender, seemed to be engaged in a war where the prize was bankruptcy and the weapons were crap guitars, high prices, indifferent corporate ownership, and refusal to listen to their dealers.

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Piston Slap: Escaping A Duratec Headache?

TTAC Commentator sastexan writes:

Hi Sajeev,

Long time fan, never called in. Here’s my problem hope the TTAC community can help with – my sister’s ’01 Escape 2WD 68k miles with the Duratec 3.0 V6 threw a P0304 (Cylinder 4 misfire) as she was driving up to Dallas from Austin for Thanksgiving (as she was stuck in traffic around Temple). She said car was running fine, so I said no worries keep driving but keep engine speed down. Indeed, the misfire was apparent when the engine hit around 4000 RPM – violent stuttering. Replaced the ignition coil, no effect, and the spark plug was clean. Ford dealer pulled valve cover off and said no springs broken, so did compression test – one of the exhaust valves is leaking, 22%. Rest of the engine is fine. Maintained perfectly.

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Review: 2010 Ford Taurus
Don’t believe the hype. The 1986 Taurus was not “the car that saved Ford.” Trucks saved Ford in the late Eighties and early Nineties, as co…
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  • AZFelix Hilux technical, preferably with a swivel mount.
  • ToolGuy This is the kind of thing you get when you give people faster internet.
  • ToolGuy North America is already the greatest country on the planet, and I have learned to be careful about what I wish for in terms of making changes. I mean, if Greenland wants to buy JDM vehicles, isn't that for the Danes to decide?
  • ToolGuy Once again my home did not catch on fire and my fire extinguisher(s) stayed in the closet, unused. I guess I threw my money away on fire extinguishers.(And by fire extinguishers I mean nuclear missiles.)
  • Carson D The UAW has succeeded in organizing a US VW plant before. There's a reason they don't teach history in the schools any longer. People wouldn't make the same mistakes.