Fiat Chrysler Shuts Down Pacifica Hybrid Production Amid Safety Recall: Report

Steph Willems
by Steph Willems

Despite being lauded for its high level of content, smooth ride, and all-electric range, Chrysler’s plug-in hybrid minivan has hit a large roadblock. After voluntarily recalling all Pacifica Hybrids due to a safety defect that could see the minivan go dark at inopportune times, it seems the assembly line has ground to a halt in Windsor, Ontario.

A recall earlier this month saw Fiat Chrysler Automobiles call back 1,368 vehicles in the U.S. and 309 in Canada following complaints of loss of propulsion. The issue reportedly stems from defective inverter diodes. While the wonky electrified powertrain hasn’t resulted in any crashes or injuries, electrified cars that suddenly stop sending current to the motor aren’t something customers or the automaker can tolerate.

It’s a serious stumble for FCA’s green halo car.

According to the The Wall Street Journal, FCA’s Windsor Assembly plant, which produces both the Pacifica and older Dodge Grand Caravan, has stopped producing the hybrid variant. The stoppage reportedly began several weeks ago. (FCA hasn’t made the shutdown public.)

As the automaker attempts to add some environmental sensitivity to its truck and SUV-heavy product lineup, it seems FCA’s greenest vehicles have become the most controversial. The company’s EcoDiesel fiasco has spurred a stop-sale order for uncertified 2017 Jeep and Ram models, condemnation from the Environmental Protection Agency, and a lawsuit from the U.S. Department of Justice. Now, America’s first hybrid minivan finds itself idled just it was beginning to find customers.

It’s a “black eye,” one dealer told the WSJ. Bill Bernard, general manager of an FCA dealership in Fredonia, N.Y., lamented, “Chrysler does a very poor job of launching new products.”

Sources familiar with the matter say FCA executives are confident Pacifica Hybrid production will start up in time to meet existing orders. For the sake of the brand, it had better. Minivans are no longer the sales powerhouse they were in the 1980s and 90s. And, with the Pacifica Hybrid being the priciest variant in the FCA minivan lineup — the Hybrid carries a U.S. MSRP of $41,995, or $13,000 more than a base Pacifica — the last thing the automaker needs is a model-tarnishing vehicle shortage.

[Image: Fiat Chrysler Automobiles]

Steph Willems
Steph Willems

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  • Kobo1d Kobo1d on Jun 27, 2017

    We just purchased a new minivan this weekend after our Mazda3 committed seppuku a week prior via head gasket failure. It was too small for our growing family, so we just moved up our already-planned minivan purchase a year or so. What we wanted to consider: Odyssey, Sedona, Pacifica, and Pacifica Hybrid. However there wasn't a single hybrid on the ground in Northern California and none of the dealers would say why or when they would get one. My wife liked the Pacifica best of the three, so we bought a new Pacifica LX for $25500 out-the-door. It's hard to know if we would have loved and purchased the much more expensive hybrid if Chrysler simply had one for sale.

  • Rochester I'd rather have a slow-as-mud Plymouth Prowler than this thing. At least the Prowler looked cool.
  • Kcflyer Don't understand the appeal of this engine combo at all.
  • Dave M. This and the HHR were GM's "retro" failures. Not sure what they were smoking....
  • Kcflyer Sorry to see it go. The interior design and color options in particular are rare in the industry
  • Wolfwagen Here is my stable. not great not bad I try to do as much as possible. I work for an Aftermarket automotive parts company so I can get most parts at a discount.i try to do as much of my own work as possible. My wife hates that I spend time and money fixing the vehicles but she doesn't want car payments either so...2019 VW Atlas 50K (wife's) Only issues so far were Brakes and normal maintenance.A Bad Cat Converter which was covered and a replacement of the rear bank head gasket which was a manufacturing defect due to improper torquing at the factory. All under warranty2003 Saab 9-5 Arc Wagon (my DD) 116 K picked up used last year. Replaced Struts, brakes, hatch struts, motor mounts, D/S swaybar link, Timing belt, water pump and thermostat Power steering pump Fuel pump, Both Front window regular rollers, Heater core and cabin air filter. Oil and transmission changes. Love the car but Saab/GM packaging is a nightmare.2005 Cadillac Deville (former DD now Son # 1 DD) picked up used 5 years ago with only 47K now 83K Plugs, coils, P/s pump, Water pump, hoses, P/S lines (mechanic job) evap valve, brakes, Front brake calipers and rear brake calipers. Currently has oil pan gasket leak - looking to have a mechanic do that2009 Mini Cooper (Daughters dd)picked up 2 years ago 67K Brakes and thermostat house to clear check engine light2001 Mazda Tribue (Son#2 dd) 106K picked last summer after he severely damaged a 2004 Hyundai accent. Oil changes
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