Piston Slap: An Inappropriate Grab?

by Sajeev Mehta

Updated: May 16th, 2014 Published: January 14th, 2013

TTAC Commentator flipper35 writes:

Hi Sajeev,

We have a 2000 Dodge Durango 2WD with rear abs (hub assembly is different than if the front had abs if it matters) and 165k miles. It has been a pretty good truck with few issues but we do have an annoying one that came up. The truck isn’t a commuter for me, just for the occasional errand that my wife needs to run or when the whole family goes somewhere so it gets driven a couple times a week just a few miles on the highway into town and back. The issue is the brakes.

They work fine but when stopping at highway speeds with constant pressure on the pedal the brakes will suddenly grab more and sometimes it is one side that will grab slightly quicker than the other then the braking is equal again. These pads have about 8k mile on them and are a ceramic composite pad and were bedded properly when installed but the rotors had some slight grooving and the old one had little life left. I went with this style because the last set of ceramic composite (NAPA brand) were great with good feel and exceptional performance when hustling on the back roads. The new ones are from a parts warehouse that supplies parts stores all over the area (dad works there so I got a great discount. During heavy braking the issue doesn’t show up but it is a little disconcerting to have the truck pull to one side briefly during normal stops. The brakes will exhibit some fade now when hustling the curvy roads where the old ones did not. Re-bed or replace pads and rotors? Rust from sitting a while after the last snow storm and salty roads?

Sajeev answers:

Getting old sucks. While I am not sure of the exact problem, I betcha it’s one of these:

Collapsed brake line (inspect all rubber components)
Rusty brake caliper bores (reman replacements are cheap)
Crud in the brake caliper’s fluid reservoir (see above)
Very, very bad brake fluid (flush the system entirely)
Extremely loose ball joint on one side (not likely)

It sounds like you have the brake pad and rotor situation under control, and you drive it enough to make rust a non-starter. I mean non-stopper.

I think you have an old truck that needs more than a basic brake job. Time to check the calipers, the brake lines and the suspension. Hopefully all you need are a new pair of front calipers: they are about $25 each from Rock Auto. Score.

Send your queries to sajeev@thetruthaboutcars.com. Spare no details and ask for a speedy resolution if you’re in a hurry.

#ABS #Brake #Caliper #Dodge #Durango #Fluid #Flush #Line #Pull #Rust

Sajeev Mehta

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4 of 10 comments

Nikita on Jan 14, 2013

Very few automakers recommend periodic change of brake fluid, possibly only the Germans, who tend to go with three years. I am amazed that even reputable shops change out pads and rotors but don't flush the fluid. Rusted calipers and wheel cylinders, crud blocking brake lines and hoses as well as the ABS unit and proportioning valves could mostly be prevented by getting the water that accumulates over time out of the system.

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- Corntrollio on Jan 14, 2013
  
  Some German manufacturers recommend every 2 years, which is probably the right interval, given how hydrophilic brake fluid is.
  
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- Russycle on Jan 14, 2013
  
  Honda recommends every two years (or maybe 3, haven't checked in a while), I assumed that was pretty standard.
  
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SCE to AUX on Jan 14, 2013

In addition to the other suggestions, bad suspension bushings or a rusted frame could be causing this, especially on a 13-year-old Dodge. I once had a car that behaved like this, and it turned out that the suspension was changing geometry under braking load. Basically, applying the brakes would make the wheel pivot towards the rear of the car, as the trailing arm twisted the rusty frame. If this is it, it's a very dangerous condition. A welding repair can fix it, if the rest of the vehicle is worth saving. More likely, you have a bad caliper or jammed caliper bracket, which should permit the caliper to float.

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