Toyota Re-Introduces Quality By Committee

Bertel Schmitt
by Bertel Schmitt

In that Wolfsburg car factory I had the honor to work for for more than 30 years, one of the many pearls of wisdom was: “Wenn man nicht mehr weiter weiss, gründet man nen Arbeitskreis.” If you are totally out of options, establish a committee.

Toyota seems to have taken that Teutonic haiku to heart. The Nikkei reports that Toyota Motor “has formed an expert panel, chaired by President Akio Toyoda, to analyze the potential risks throughout its global production and sales networks.”

As far as committees go, lean it won’t be. It will be a monster of a committee: “The president will be joined by executives ranked senior managing director and higher,” The Nikkei writes. ”The committee’s composition will change depending on the type and locality of a particular problem, and input from lawyers and consultants will be sought as warranted.”

For added redundancy, Toyota established a second committee. This one is tasked with “global quality.” According to Nikkei’s report, this one “will monitor quality issues concerning design, production and service, enabling the carmaker to quickly determine the need for recalls and voluntary repairs.”

Toyota must have read TTAC’s report a few days ago that bemoaned the loss of top-level quality-focused meetings shortly after Akio Toyoda took over early last year. While we have Toyota’s ear, let’s recommend one of VW’s better inventions, the “Schadenstisch” (damage table). In that circle, a failing part was literally put on a table, surrounded by a team of experts from various departments. At the end of the (often heated) discussion, someone had to take the part off the table. He and his department were then responsible for fixing the problem.

Toyota can pick up the idea without being blamed for copying: When Piech took over in 1993, he tried to introduce Toyota’s “kaizen” to VW. He failed. “Kaizen” was renamed “kontinuierlicher Verbesserungsprozess,” and was then quickly forgotten.

Bertel Schmitt
Bertel Schmitt

Bertel Schmitt comes back to journalism after taking a 35 year break in advertising and marketing. He ran and owned advertising agencies in Duesseldorf, Germany, and New York City. Volkswagen A.G. was Bertel's most important corporate account. Schmitt's advertising and marketing career touched many corners of the industry with a special focus on automotive products and services. Since 2004, he lives in Japan and China with his wife <a href="http://www.tomokoandbertel.com"> Tomoko </a>. Bertel Schmitt is a founding board member of the <a href="http://www.offshoresuperseries.com"> Offshore Super Series </a>, an American offshore powerboat racing organization. He is co-owner of the racing team Typhoon.

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  • 210delray 210delray on Feb 13, 2010

    "Swap team?" I think you meant "SWAT team."

  • Namstrap Namstrap on Feb 14, 2010

    The last thing needed is endless meetings by overpaid executives who don't have a clue about what the public actually want and need. Take the suits off, get down on the factory floor with the other people who work there, and figure stuff out. We make, sell, and service cars. Period. We don't have to play all those stupid sales games anymore. I was hoping the loud suits, ties, white belts and shoes, big cigars, would be gone a long time ago. A product should sell on its own merits, not on what it's pretended or advertised to be. end rant

  • SCE to AUX Inflation adjusted $79k today (!), so I guess $28k is a bargain....This is another retro car that was trying too hard, but it is very nice.
  • EngineerfromBaja_1990 It might provide an edge in city driving but from what I've read elsewhere the Hybrid trucks are 600 lbs to 700 lbs heavier than the gas only trucks. That translates to a curb weight of around 5000 lbs which is not uncommon for a full size truck.And a test drive suggested the Hybrid is not quicker than the gas only trucks. So it looks like the Hybrid powertrain is pretty much compensating in power for all that added weight while not providing significant fuel savings. Not what many would expect after shelling out an extra $5K - $7K for the next step up in power.
  • Buickman DOA like no other!
  • 3-On-The-Tree Yes anything offroad or high performance isn’t cheap. My oldest son would do occasional burnouts in his Mustang GT then he had to buy tires for it. Needless to say he doesn’t do burnouts anymore.
  • Slavuta I recently was looking at some Toyota parts. I think this ebay user sells totally counterfeit Toyota parts. Check the negative reviews
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